Solder stencil vacuu assist jig

Stencil Vacuum-Assist Helps Avoid The Heartbreak Of Smeared Solder Paste

December 22, 2021 by 9 Comments

While using a stencil should make solder paste application onto PCBs a simple affair, there are a number of “gotchas” that make it more art than science. Luckily, there are tools you can build, like this 3D-printed vacuum-assist stencil jig, that take a little of the finesse out of the process.

For those who haven’t had the pleasure, solder paste stencils are often used to make the job of applying just the right amount of solder paste onto the pads of a PCB, and only on the pads. The problem is that once the solder paste has been squeegeed through the holes in the stencil, it’s not easy to remove the stencil without smearing. [Marius Heier]’s stencil box is essentially a chamber that attaches to a shop vac, along with a two-piece perforated work surface. The center part of the top platform is fixed, while the outer section moves up and down on 3D-printed springs.

In use, the PCB is placed on the center fixed platform, while the stencil sits atop it. Suction pulls the stencil firmly down onto the PCB and holds it there while the solder paste is applied. Releasing the suction causes the outer section of the platform to spring up vertically, resulting in nice, neat solder-covered pads. [Marius] demonstrates the box in the video below, and shows a number of adapters that would make it work with different sized PCBs.

If you think you’ve seen a manual vacuum stencil box around here recently, you’re right — we featured one by [UnexpectedMaker] not too long ago.

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The Dreamcast Legacy

December 22, 2021 by 48 Comments

The Dreamcast is a bit of an odd beast. Coming on the heels of the unpopular Sega Saturn, the Dreamcast was meant to be a simple console built with off-the-shelf parts and released in late 1998. The Nintendo 64 was already tough competition (1996). Ultimately, the Dreamcast fell out of the public eye in the early 2000s as the Playstation 2, Xbox, and Gamecube were all released with incredible fanfare just a few years later. In some sense, Sega’s last console is a footnote in gaming history.

But despite not achieving the success that Sega hoped for, the Dreamcast has formed a small cult following, because as we know, nothing builds a cult-like following like an untimely demise. Since its release, it has gained a reputation for being ahead of its time. It was the first console to include a modem for network play and an easy storage solution for transferring game data between consoles via the VMUs that docked in the controllers. It had innovative and classic games such as Crazy Taxi, Jet Set Radio, Phantasy Star Online, and Shenmue. Microsoft even released a version of Windows CE with DirectX allowing developers to port PC games to the console quickly.

We see our fair share of console hacks here on Hackaday, but what is the ultimate legacy of the Dreamcast? How did it come to be? What happened to it, and why did so much of Sega’s hopes ride on it? Continue reading “The Dreamcast Legacy” →

You Can 3D Print A Working Reciprocating Steam Engine

December 22, 2021 by 12 Comments

3D prints aren’t typically known for their heat resistance. However, [Integza] noted that using the right techniques, it was possible to 3D print parts that could handle steam heat without failing. Thus, the natural progression from there was to build a piston-type steam engine.

The sliding valve alternately feeds steam to each side of the piston.

Resin prints are key here, as the melting point of such parts is much higher than that of those turned out by typical FDM printers. Try this same build using PLA for the hot parts, and you’ll quickly end up with a pile of molten goo.

To make such an engine work, valves are required to allow steam to flow into alternating sides of the piston to let it reciprocate continuously. A simple slide valve is used, allowing steam to flow to one side of the piston and the other alternately, as driven by an arm coming off the flywheel attached to the engine’s output shaft.

Tested on compressed air and steam, the engine ran continuously, chugging away enthusiastically. However, steam performance was compromised by the low pressure output of just 1.5 bar from [Integza]’s pressure cooker. Similarly, the cooker’s steam capacity was low, so the engine ran for just 15 seconds.

However, it suggests that with a better supply of steam, the printed steamer could indeed run for some time. If you’re not into the wetter engines out there, though, consider extruding a Stirling engine instead. Video after the break.

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Linux For The Paranoid Does The Work For You

December 22, 2021 by 42 Comments

We all know that our activity on the Internet is not that hard to track. It just annoys some people more than others. If you are really hardcore, you’ll learn all the ins and outs of networking to help cover your tracks, but what if you don’t want to invest that kind of time? Maybe, as [TechRepublic] suggests, try Kodachi Linux.

You could, of course, start with your own live image. Then when you boot, you could take the following steps:

  • Randomize your MAC Address
  • Establish a TOR connection through a VPN
  • Route all internet traffic through TOR and use DNS encryption
  • Set up a scheduled task to scramble your MAC address periodically

But that’s what Kodachi does without any real effort on your part.

The distribution is based on Ubuntu, so all the familiar tools are there. There are also a few security and privacy tools included like KeePass, Tox, OnionShare, i2p, and more. The desktop shows a summary of secure network information

Do you need Kodachi? Probably not, if you are a Linux guru. Plus, most people aren’t doing anything that’s that interesting. But if you want to protect your privacy or you are up to something, give Kodachi a try. Then again, if you are that paranoid, maybe that’s just what THEY want you to do. Make your own decisions. You can also check out the video review from [eBuzz Central] below.

Looking for more conventional Linux? Why not Rocky Linux? If you just want a VPN, you can always just use ssh.

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Shake With Your New Robot Hand

December 21, 2021 by 12 Comments

Korean researchers have created a very realistic and capable robot hand that looks very promising. It is strong (34N of grip strength) and reasonably lightweight (1.1 kg), too. There are several videos of the hand in action, of which you can see two of them below including one where the hand uses scissors to cut some paper. You can also read the full paper for details.

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Laser Sees Through Keyhole

December 21, 2021 by 23 Comments

Those guys at Stanford must be watching a lot of James Bond movies. Their latest invention is a laser that can image an entire room through a keyhole. We imagine that will show up in a number of spy movies real soon now. You can see the code or watch the video below.

The technique is called NLOS or non-line-of-sight imaging. Previous approaches require scanning a large area to find indirect light from hidden objects. This new approach uses a laser to find objects that are moving. The indirect data changes based on the movement and an algorithm can reverse the measurements to determine the characteristics of the object.

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Bubble Lights Made From Scratch

December 21, 2021 by 21 Comments

Bubble lights are mesmerizing things to watch, up there with lava lamps as one of the nicer aesthetic creations of the mid-20th century. [Tech Ingredients] decided to head into the lab to whip up some of their own design, taking things up a notch beyond what you’d typically find in a store.

Bubble lights have a liquid inside glass that is held under a vacuum. This reduces the boiling point of the fluid, allowing a small heat input to easily create bubbles that float to the top of the chamber inside. The fluid used inside is also chosen for its low boiling point, with [Tech Ingredients] choosing dichloromethane for safety when using flames to work the glass.

The video shows off the basic glass working techniques required to make the glass bubble tubes, as well as how to build the bases of the bubble lamps that light the fluid up and provide the heat to create bubbles. The use of different materials to create nucleation points for the boiling fluid is also discussed, giving different visual effects in the final result. It’s a great primer on getting started building these beautiful decorations yourself.

Bubbles are pretty things, and with different techniques, we’ve even seen them used to make displays. Video after the break.

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