Accurately Track Your Mains Frequency

February 15, 2022 by 27 Comments

Depending upon where in the world you live, AC mains frequency is either 50Hz or 60Hz, and that frequency is maintained accurately enough over time that it can be used as a time reference for a clock. Oddly it’s rarely exactly that figure though, instead it varies slightly with load on the network and the operators will adjust it to keep a constant frequency over a longer period. These small variations in frequency can easily be measured, and [jp3141] has created a circuit that does exactly that.

It’s a surprisingly straightforward device, in which a Teensy takes its power supply from a very conventional if now a little old-school mains transformer, rectifier, and regulator. A sample of the AC from the transformer passes through a low-pass filer and a clamp, and thence to the Teensy where it is fed into one of the on-board comparators from which its period is measured using one of the timers. Even then the on-board crystal isn’t considered accurate enough, so it is in turn disciplined by a 1 pulse per second (PPS) signal from a GPS receiver.

The Teensy then reports its readings over a serial line every five seconds to a Raspberry Pi, which collates and graphs the data. In case you are wondering what the effect of mains frequency variations might be, we once covered the story of how an entire continent lost six minutes.

A Hombrew Retro Laptop

February 14, 2022 by 11 Comments

We feel bad when we see a retrocomputer project and think, “Hey! That’s not that old.” But, usually, when we think about it, it really is. Take the Penkesu. It looks like one of the little organizer computers that were popular — ok — a long time ago.

Inside is a Raspberry Pi Zero 2W, a 7.9 inch 400×1280 screen and a 48-key mechanical keyboard. Unsurprisingly, the case is mostly 3D printed, but it does use Gameboy Advance SP hinges.

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Printing Magnets

February 14, 2022 by 29 Comments

A research center in Spain has been working on ways to solve recent supply chain issues. One of these issues is a shortage of materials to make magnets. Their answer? Recycle ferrite residue by treating it and mixing it with ABS for 3D printing.

The mixing of ferrite with a polymer isn’t the key though, instead the trick is in the processing. The team collected strontium ferrite waste and ground it to a powder. Heating to the point of calcination (about 1000C) creates a superior material with a 350% increase in coercitivity and a 25% increase in remanence over the original waste material.

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As Fast As A Speeding Bullet

February 14, 2022 by 42 Comments

[Electronoobs] built a coil gun and the obvious question is: how fast is the projectile? To answer it, he built a chronograph suitable for timing a bullet. The principle is straightforward. A laser and a light sensor would mark the entry and exit of the projectile over a known distance. As it turns out, there are some issues to resolve.

For one thing, a laser is too narrow and might miss the projectile. The first attempt to rectify this used mirrors, but the loss was too great — we suspect he was using a second surface mirror. The final answer was to use an array of detectors and removed the laser’s collimation lens to cover a wider area.

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A Solari Mechanical Digital Clock Hack With A Little Extra

February 14, 2022 by 7 Comments

[Alfredo Cortellini] was perusing an antique shop in Bologna, and came across a nice example of a late 1950s timepiece, in the shape of a Solari Cifra 5 slave clock, but as the shop owner warned, it could never tell the time by itself. That sounded like a challenge, and the resulting hack is a nice, respectful tweak of the internals to bring it into the modern era. Since the clock requires a single pulse-per-minute in order to track time, the simplest track often followed is to open the back, set the correct time manually by poking the appropriate levers, and then let an external circuit take over clocking it. [Alfredo] wanted autonomy, and came up with a solution to make the thing fully adjust itself automatically.

Electronics-wise, initial prototyping was performed with a Nucleo 32 dev board and a pile of modules, before moving to a custom PCB designed in Altium Designer. An STM32G031 runs the show, with a few push buttons and a SSD1306 OLED display forming the UI.

Using some strategically-placed magnets and hall effect sensors, the status of the internal mechanism could be determined. Minute advancements were effected by driving the clock’s 24V electromagnet with a DRV8871 motor driver IC, the power supply for which was generated from the USB supply via a TPS61041 boost converter. In order to synchronise the mechanism with the electronics, the unit could have been driven to advance a minute at a time, but since every hour would need sixty pulses, this could take a while given the limited speed at which that could be done reliably. The solution was to sneak in a crafty MG996R high-torque servo motor, which pushes on the hour-advancement lever, allowing the unit to be zeroed much faster. Sensing of the zero-hour position was done by monitoring the date-advance mechanism, that is not used in this model of clock. Once zeroed, the clock could then be advanced to the correct time and kept current. Firmware source, utililising FreeRTOS can be found on the project GItHub, with schematics and Fusion360 files on the Hackaday.IO project linked above.

If you were thinking you’ve seen these Solari soft-flap displays here before, you’d be quite correct, but if you’re not so much interested in marking the passage of time, but bending such devices to your other indication whims, we’ve got you covered also.

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3D Printing Tiny Metal Parts

February 14, 2022 by 7 Comments

It may sound like a pop band, but μ-WAAM is actually a 3D printing technique for making small metal parts from the NOVA University Lisbon. Of course, WAAM stands for wire arc additive manufacturing, a well-known technique for 3D printing in metal. The difference? The new technique uses 250 μm wire stock instead of the 1mm or thicker wires used in conventional WAAM.

The thinner feed wire allows μ-WAAM to create fine details like thin walls that would be difficult to replicate with traditional methods. Typically, for fine structures, printers use fused metal powder. This is good for fine details, but typically slower and has higher waste than wire-based systems.

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Predicting The Future: How’s That Working Out?

February 14, 2022 by 73 Comments

With 2022 off to a good start, it is about time to let go of all those New Year’s resolutions that didn’t quite work out. The scale’s needle didn’t reverse, our nails are still bitten, and we are still binge-watching Breaking Bad instead of reading the classics. But, of course, there’s always the future where we just know we’re going to stick to our resolutions. Besides, the future will be replete with fat-eating nanobots, 3D printed nails every morning, and a pill you can take that will make you remember reading Ulysses.

Predicting the future is fraught with peril, which is why launching a new company or product is so risky. However, there have been a few prognosticators that have made some impressive forecasts. For example, in 1922 popular (if not critically acclaimed) author W. L. George wrote a piece for The New York Herald titled “What the World Will be Like In a Hundred Years.” Since May will see that piece’s 100th anniversary, let’s see how he did.

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