Linear Power Supply’s Current Limiter Is A Lesson In Simplicity

June 5, 2023 by 5 Comments

Here at Hackaday we really like to feature projects that push the limits of what’s possible, or ones that feature some new and exciting technology that nobody has ever seen before. So what’s so exciting about this single-voltage linear power supply? Honestly, nothing — until you start looking at its thermally compensated current limiting circuit.

This one is by [DiodeGoneWild], who you’ve really got to hand it to in terms of both the empirical effort he went through to optimize the circuit, as well as the quality of his explanation. The basic circuit is dead simple: a transformer, a full-wave rectifier, an LD1085 adjustable regulator — a low-dropout version of the venerable LM317 — and associated filter caps and trimmer pot to adjust the output between 2.2 and 5.5 volts.

The current limiting circuit, though, is where things get interesting. Rather than use an op-amp, [DiodeGoneWild] chose a simple discrete transistor current-sense circuit. To make it less susceptible to thermal drift, he experimented with multiple configurations of resistors and Schottky diodes over a wide range of temperatures, from deep-freeze cold to hair-dryer-in-a-box hot. His data table and the resulting graph of current versus temperature are works of art, and they allowed him to make sensible component selections for a fixed 250-mA current limit with a reasonably flat thermal response.

As for construction, it’s all classic [DiodeGoneWild], including a PCB with traces ground out with a Dremel and a recycled heat sink. He also dropped a couple of interesting build techniques, like adding leads to turn SMD tantalum caps into through-hole components. The video below shows all the build details along with the exhaustive breadboard testing.

From taking on a potentially risky magnetron teardown to harvesting lasers from headlights, there’s always something to learn from a [DiodeGoneWild] video.

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Powering A Cellphone With Gasoline

September 1, 2022 by 24 Comments

Batteries are a really useful way to store energy, but their energy density in regards to both weight and volume is disappointing. In these regards, they really can’t compete with fossil fuels. Thus, [bryan.lowder] decided to see if he could charge a phone with fossil fuels as safely and inoffensively as possible.

Obviously, with many national grids relying on fossil fuels for a large part of their generation, most of us are already charging our phones with fossil fuels to some degree. However, the aim here was to do so more directly, without incurring transmission losses from the long runs through the power grid. Continue reading “Powering A Cellphone With Gasoline” →

A Simple Linear Power Supply, Done Well

April 5, 2022 by 45 Comments

When reaching for a power supply design it’s normal here in 2022 to reach for a switching design. They’re lightweight, very efficient, and often available off-the-shelf at reasonable prices. Their benefits are such that it’s become surprisingly rare to see a traditional linear power supply with a mains-frequency transformer and rectifier circuit, so [ElectroBoy]’s dual voltage PSU board for audio amplifiers is worth a second look.

This type of linear power supply has an extremely simple circuit consisting of a transformer, bridge rectifier, and capacitors. The transformer isolates and steps down the AC voltage, the rectifier turns it into a rough DC, and the capacitors filter the DC to remove as much AC ripple as possible. In an audio power supply the capacitors have the dual role of filtering and providing an impulse reservoir for the supply in the event of a peak in demand imposed by the music being played. Careful selection is vital, with in this case a toroidal mains transformer and good quality capacitors being chosen.

The choice between a linear power supply such as this one and a switching design for high quality audio is by no means clear-cut, and may be something we’ll consider in our Know Audio series. The desirable properties are low noise and that impulse reservoir we mentioned, and it’s probably fair to say that while both types of power supply can satisfy them. With the extra expense of a toroidal transformer a linear supply is unlikely to be the cheaper of the two, but we suspect the balance tips in its favour due to a good linear supply being the easier to design.

Dub Siren, a 555-powered synthesizer

Classic Chip Line-Up Powers This Fun Dub Siren Synth

September 24, 2021 by 8 Comments

There’s a certain elite set of chips that fall into the “cold, dead hands” category, and they tend to be parts that have proven their worth over decades, not years. Chief among these is the ubiquitous 555 timer chip, which nearly 50 years after its release still finds its way into the strangest places. Add in other silicon stalwarts like the 741 op-amp and the LM386 audio amp, and you’ve got a Hall of Fame lineup for almost any project.

That’s exactly the complement of chips that powers this fun little dub siren. As [lonesoulsurfer] explains, dub sirens started out as actual sirens from police cars and the like that were used as part of musical performances. The ear-splitting versions were eventually replaced with sampled or synthesized siren effects for recording studio and DJ use, which leads us to the current project. The video below starts with a demo, and it’s hard to believe that the diversity of sounds this box produces comes from just a pair of 555s coupled by a 741 buffer. Five pots on the main PCB control the effects, while a second commercial reverb module — modified to support echo effects too — adds depth and presence. I built-in speaker and a nice-looking wood enclosure complete the build, which honestly sounds better than any 555-based synth has a right to.

Interested in more about the chips behind this build? We’ve talked about the 555 and how it came to be, taken a look inside the 741, and gotten a lesson in LM386 loyalty.

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Motorized Inline Skates Run On Makita Power

January 16, 2020 by 11 Comments

Inline skates can be fun, but like most wheeled contraptions, they’re even better when motorized. With just such a goal in mind, [The Real Life Guys] decided to whip up a set of powered skates, running on Makita power!

To get power to the ground, the third wheel on each skate is modified to have a sprocket attached. A Makita drill is then fitted to the skate, transferring power to the wheel through a 90-degree gearbox and a chain drive. The drill is controlled by removing the trigger from the shell and hooking it up with an extended cable.

It’s a lairy setup that probably takes serious practice to use effectively, but does allow for fancy tricks like differential steering if you really want to show off. It’s a great example of using a powerdrill as an all-inclusive motion setup, with the battery, motor and drivetrain already integrated in a neat, tidy package. It’s not the first time we’ve seen a powered set of ‘skates, either! Video after the break.

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Light Dimmer Shows How To Steal Power From AC Line

January 8, 2017 by 33 Comments

We see a lot of traffic on the tips line with projects that cover old ground but do so in an instructive way, giving us insight into the basics of electronics. Sure, commercial versions of this IR-controlled light dimmer have been available for decades. But seeing how one works might just help you design your Next Big Thing.

Like many electronic controls, the previous version of this hack required a connection to a neutral in addition to the hot. This version of the circuit relies on passing a small current through the light bulb the dimmer controls to avoid that extra connection. This design limits application to resistive loads like incandescent bulbs. But it’s still a cool circuit, and [Muris] goes into great detail explaining how it works.

We think the neatest bit is the power supply that actually shorts itself out to turn on the load. A PIC controls a triac connected across the supply by monitoring power line zero-crossing. The PIC controls dimming by delaying the time the triac fires, which trims the peaks off of the AC waveform. The PIC is powered by a large capacitor while the triac is conducting, preventing it from resetting until the circuit can start stealing power again. Pretty clever stuff, and a nice PCB design to boot.

Given the pace of technological and cultural change, it might be that [Muris]’ dimmer is already largely obsolete since it won’t work with CFLs or LEDs. But we can see other applications for non-switched mode transformerless power supplies. And then again, we reported on [Muris]’s original dimmer back in 2009, so the basic design has staying power.

This Quick Hack Will Keep You Online During Your Next Power Outage

November 28, 2016 by 56 Comments

The modern human’s worst nightmare: a power outage. Left without cat memes, Netflix, and — of course — Hackaday, there’s little to do except participate in the temporary anarchy that occurs when left without internet access. Lamenting over expensive and bulky uninterruptible power supplies, Youtube user [Gadget Addict] hacked together a UPS power bank that might just stave off the collapse of order in your household.

This simple and functional hack really amounts to snipping the end off of a USB  power cable. The cable is then attached to a screw terminal to barrel connector adapter and plugged it into a pass-through power USB power bank. No, really — that’s all there is to it. [Gadget Addict] notes that while most modems and routers are designed to run off a 12V power supply, they still operate at 5V. He goes on to connect several router and router/modem combination units to the power bank. In each case the system appears to boot up and perform normally.

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