Hackaday Podcast 112: We Have An NFT, Racing A Möbius Strip, And Syncing Video With OpenCV And Blender

April 2, 2021 by 2 Comments

Hackaday editors Elliot Williams and Mike Szczys celebrate the cleverest projects from the week that was. We tried to catch a few fools on Thursday with our Lightmode™ and NFT articles — make sure you go back and read those for a good chuckle if you haven’t already.

While those fall under not a hack, many other features this week are world-class hacks, such as the 555 timer built from 1.5-dozen vacuum tubes, and the mechanical word-clock that’s 64 magnetic actuators built around PCB coils by Hackaday’s own [Mortiz v. Sivers].

A treat for the ears, [Linus Akesson] aka [lft] shows off a Commodore64 that seriously sounds as big as a cathedral organ. And a masterpiece of OpenCV and Blender, you can’t miss the project by [Matthew Earl] that overlays video of the Mars landing on still satellite photos… perfection!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (~60 MB)

Places to follow Hackaday podcasts:

Continue reading “Hackaday Podcast 112: We Have An NFT, Racing A Möbius Strip, And Syncing Video With OpenCV And Blender” →

The Bus That’s Not A Bus: The Joys Of Hacking PCI Express

February 3, 2021 by 55 Comments

PCI Express (PCIe) has been around since 2003, and in that time it has managed to become the primary data interconnect for not only expansion cards, but also high-speed external devices. What also makes PCIe interesting is that it replaces the widespread use of parallel buses with serial links. Instead of having a bus with a common medium (traces) to which multiple devices connect, PCIe uses a root complex that directly connects to PCIe end points.

This is similar to how Ethernet originally used a bus configuration, with a common backbone (coax cable), but modern Ethernet (starting in the 90s) moved to a point-to-point configuration, assisted by switches to allow for dynamic switching between which points (devices) are connected. PCIe also offers the ability to add switches which allows more than one PCIe end point (a device or part of a device) to share a PCIe link (called a ‘lane’).

This change from a parallel bus to serial links simplifies the topology a lot compared to ISA or PCI where communication time had to be shared with other PCI devices on the bus and only half-duplex operation was possible. The ability to bundle multiple lanes to provide less or more bandwidth to specific ports or devices has meant that there was no need for a specialized graphics card slot, using e.g. an x16 PCIe slot with 16 lanes. It does however mean we’re using serial links that run at many GHz and must be implemented as differential pairs to protect signal integrity.

This all may seem a bit beyond the means of the average hobbyist, but there are still ways to have fun with PCIe hacking even if they do not involve breadboarding 7400-logic chips and debugging with a 100 MHz budget oscilloscope, like with ISA buses.

Continue reading “The Bus That’s Not A Bus: The Joys Of Hacking PCI Express” →

Cable Mechanism Maths: Designing Against The Capstan Equation

January 26, 2021 by 20 Comments

I fell in love with cable driven mechanisms a few years ago and put together some of my first mechanical tentacles to celebrate. But only after playing with them did I start to understand the principles that made them work. Today I want to share one of the most important equations to keep in mind when designing any device that involves cables, the capstan equation. Let some caffeine kick in and stick with me over the next few minutes to get a sense of how it works, how it affects the overall friction in your system, and how you can put it to work for you in special cases.

A Quick Refresher: Push-Pull Cable Driven Mechanisms

But first: just what exactly are cable driven mechanisms? It turns out that this term refers to a huge class of mechanisms, so we’ll limit our scope just to push-pull cable actuation systems.

These are devices where cables are used as actuators. By sending these cables through a flexible conduit, they serve a similar function to the tendons in our body that actuate our fingers. When designing these, we generally assume that the cables are both flexible and do not stretch when put in tension. Continue reading “Cable Mechanism Maths: Designing Against The Capstan Equation” →

Seeking Enlightenment: The Quest To Restore Vision In Humans

December 29, 2020 by 16 Comments

Visual impairment has been a major issue for humankind for its entire history, but has become more pressing with society’s evolution into a world which revolves around visual acuity. Whether it’s about navigating a busy city or interacting with the countless screens that fill modern life, coping with reduced or no vision is a challenge. For countless individuals, the use of braille and accessibility technology such as screen readers is essential to interact with the world around them.

For refractive visual impairment we currently have a range of solutions, from glasses and contact lenses to more permanent options like LASIK and similar which seek to fix the refractive problem by burning away part of the cornea. When the eye’s lens itself has been damaged (e.g. with cataracts), it can be replaced with an artificial lens.

But what if the retina or optic nerve has been damaged in some way? For individuals with such (nerve) damage there has for decades been the tempting and seemingly futuristic concept to restore vision, whether through biological or technological means. Quite recently, there have been a number of studies which explore both approaches, with promising results.

Continue reading “Seeking Enlightenment: The Quest To Restore Vision In Humans” →

Skittle Sorter Makes Long Task Shorter

December 16, 2020 by 11 Comments

One of the most common complaints fielded by the agents of Big Candy regards the non-homogenous nature of their products. Skittles and M&Ms are two egregious offenders in this area, and it’s left up to the determined consumer to handle sorting these candies themselves. Of course, you can always do it by hand, but as we all know – machines will do the work.

This Skittle sorter is the creation of [Lewis] of [DIY Machines], and it’s a build targeted at the beginner level. Constructed out of cardboard, it uses a pair of servos to handle the transport of the candies into their requisite colored bins, via a rotating disc and chute. Skittles are scanned with a TCS34725 color scanner hooked up to an Arduino Nano, which changes the angle of the output chute to dump the candy in the proper location. The hopper is able to handle a standard 180 gram bag of Skittles without problems.

[Lewis] does a great job explaining each stage of the build, from the mechanical and electronic side of things, to the required calibrations to make everything play together nicely. The project teaches builders a multiude of useful lessons, like how to use limit switches and other concepts of automation.  We’ve featured [Lewis] on these pages before, too; his stylish shelf clock is a particular delight. Video after the break.

Continue reading “Skittle Sorter Makes Long Task Shorter” →

Tracking Satellites: The Nitty Gritty Details

December 16, 2020 by 18 Comments

If you want to listen to satellites, you have to be able to track them as they pass over the sky. When I first started tracking amateur satellites, computing the satellite’s location in the sky was a part of the challenge. Nowadays, that’s trivial. What’s left over are all the extremely important real-world details.  Let’s take a look at a typical ham satellite tracking setup and see how it all ties together.

Rotators for Steering

The popularity of robotics, 3D printing, and CNC machines has resulted in a deluge of affordable electric motors and drivers. It’s hard to imagine that an electric motor for rotating an antenna would be anything special, but in fact, antenna rotators are non-trivial engineering designs. Most of the challenges are mechanical, not electrical — the antennas that they drive can be huge, have significant wind loading and rotational inertial, and just downright weigh a lot. A rotator design has to consider bearings, weather exposure, all kinds of loads, not just rotational. And usually a brake is required to keep the antenna pointed in windy conditions.

There’s been a 70-some year history of these mechanisms from back in the 1950s when Cornell Dubilier Electronics, the company you know as a capcacitor manufacturer, began making these rotators for television antennas in the 1950s. I was a little surprised to see that the rotator systems you can buy today are not very different from the ones we used in the 1980s, other than improved electronic controls. Continue reading “Tracking Satellites: The Nitty Gritty Details” →

Peeking Inside A VW Gearbox Reveals Die Casting Truths

December 14, 2020 by 70 Comments

Recently, I was offered a 1997 Volkswagen Golf for the low, low price of free — assuming I could haul it away, as it suffered from a thoroughly borked automatic transmission. Being incapable of saying no to such an opportunity, I set about trailering the poor convertible home and immediately tore into the mechanicals to see what was wrong.

Alas, I have thus far failed to resurrect the beast from Wolfsburg, but while I was wrist deep in transmission fluid, I spotted something that caught my eye. Come along for a look at the nitty-gritty of transmission manufacturing!

Continue reading “Peeking Inside A VW Gearbox Reveals Die Casting Truths” →