You’re Sitting On An Engineering Masterpiece: Chairs As A Design Challenge

If you move as a hardware hacker through the sometimes surprisingly similar world of artists, craftspeople, designers, blacksmiths, and even architects, there’s one piece of work that you will see time and time again as an object that exerts a curious fascination. It seems that designing and building a chair is a rite of passage, and not just a simple chair, but in many cases an interesting chair.

An American-made Windsor chair from the turn of the 19th century. Los Angeles County Museum of Art [Public domain]
An American-made Windsor chair from the turn of the 19th century. Los Angeles County Museum of Art [Public domain]
Some of the most iconic seating designs that you will be instantly familiar with through countless mass-produced imitations began their lives as one-off design exercises. Yet we rarely see them in our community of hackers and makers, a search turns up only a couple of examples. This is surprising, not least because there is more than meets the eye to this particular piece of furniture. Your simple seat can be a surprisingly complex challenge.

Moving Charis From Artisan to Mass Market

The new materials and mass production techniques of the 19th and 20th centuries have brought high-end design into the hands of the masses, but while wealthy homes in earlier centuries had high-quality bespoke furniture in the style of the day, the traditional furniture of the masses was hand-made in the same way for centuries often to a particular style dependent on the region in which it was produced.

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Coffee Tables, Computers, And Railways

If you were a British kid at any time from the 1950s to the 1980s, the chances are that your toy shop had a train set in it. Not just any train set, but a full model railway layout in a glass case roughly the size of a pool table, with a button that when pressed started a timer and set a little tank engine off on a circuit with a pair of coaches. Magical for a generation raised on black-and-white TV, but probably not something that would cut it with today’s youth. A modern take on the glass-case layout comes from [Jack Flynn], who has created a coffee table with an automated and computerised N-gauge railway layout inside it. And this is definitely a railway rather than a railroad, the main locomotive is a Brush Type 4, a British Rail Class 47 diesel.

The modelling is a work of art, with a slightly idealised British street scene in an oval of double track against a backdrop of a rocky hillside. In the hill is an unexpected surprise which you can see on the video we’ve  placed below the break, and beneath it lie the electronics. A Teensy handles the track switching and all the various LED lights around the board, a Sprog DCC controller takes care of the trains, and overseeing everything is a Raspberry Pi running some custom software in Python with a web interface for control. We probably wouldn’t be able to resist a bit of remote-control railway action if our coffee table had a layout like this one!

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Automated Dice Tester Uses Machine Vision To Ensure A Fair Game

People take their tabletop games very, very seriously. [Andrew Lauritzen], though, has gone far above and beyond in pursuit of a fair game. The game in question is Star War: X-Wing, a strategy wargame where miniature pieces are moved according to rolls of the dice. [Andrew] suspected that commercially available dice were skewing the game, and the automated machine-vision dice tester shown in the video after the break was the result.

The rig is a very clever design that maximizes the data set with as little motion as possible. The test chamber is a box with clear ends that can be flipped end-for-end by a motor; walls separate the chamber into four channels to test multiple dice on each throw, and baffles within the channels assure randomization. A webcam is positioned below the chamber to take a snapshot of each “throw”, which is then analyzed in OpenCV. This scheme has the unfortunate effect of looking at the dice from the table’s perspective, but [Andrew] dealt with that in true hacker fashion: he ignored it since it didn’t impact the statistics he was interested in.

And speaking of statistics, he generated a LOT of them. The 62-page report of results from his study is an impressive piece of work, which basically concludes that the dice aren’t fair due to manufacturing variability, and that players could use this fact to cheat. He recommends pooled sets of dice to eliminate advantages during competitive play. 

This isn’t the first automated dice roller we’ve seen around these parts. There was the tweeting dice-bot, the Dice-O-Matic, and all manner of electronic dice throwers. This one goes the extra mile to keep things fair, and we appreciate that.

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Takata’s Deadly Airbags: An Engineering Omnishambles

Engineers are, for the time being, only human. This applies even more so to executives, and all the other people that make up a modern organisation. Naturally, mistakes are made. Some are minor, while others are less so. It’s common knowledge that problems are best dealt with swift and early, and yet so often they are ignored in the hopes that they’ll go away.

You might have heard the name Takata in the news over the last few years. If that name doesn’t ring a bell you’ve likely heard that there was a major recall of airbag-equipped vehicles lately. The story behind it is one of a single decision leading to multiple deaths, scores of injuries, a $1 billion fine, and the collapse of a formerly massive automotive supplier.

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Your Table Is Ready, Courtesy Of HackRF

Have you ever found yourself in a crowded restaurant on a Saturday night, holding onto one of those little gadgets that blinks and vibrates when it’s your turn to be seated? Next time, bust out the HackRF and follow along with [Tony Tiger] as he shows how it can be used to easily fire them off. Of course, there won’t actually be a table ready when you triumphantly show your blinking pager to the staff; but there’s only so much an SDR can do.

Even if you aren’t looking to jump the line at your favorite dining establishment, the video that [Tony] has put together serves as an excellent practical example of using software defined radio (SDR) to examine and ultimately replicate a wireless communications protocol. The same techniques demonstrated here could be applied to any number of devices out in the wild with little to no modification. Granted these “restaurant pagers” aren’t exactly high security devices to begin with, but you’d be horrified surprised how many other devices out there take a similarly cavalier attitude towards security.

[Tony] starts by using inspectrum to examine the Frequency-shift keying (FSK) modulation used by the 467.750 Mhz devices, and from there, uses Universal Radio Hacker to capture the actual binary data being sent over the air. Between studying the transmissions and the information he found online, he was eventually able to piece together the packet structure used by the restaurant’s base station.

Finally, he wrote a Python script which generates packets based on which pager he wants to set off. If he’s feeling particularly mischievous, he can even set them all off at once. The script outputs a binary file which is then loaded into GNU Radio for transmission via the HackRF. [Tony] says he’s not quite ready to release his script yet, but he gives enough information in the video that the intrepid hacker could probably get their own version up and running by the time he gets it posted up to GitHub anyway.

We saw some very similar techniques demonstrated at the recent WOPR Summit security conference, so once you’re done hacking the local restaurants, you can take these same lessons and apply them to the rest of the Internet of Things. If you’re wondering, it’s even easier to eavesdrop on the non-restaurant pagers.

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Repairdown: Disklavier DKC500RW Control Unit

If you’ve been kind enough to accompany me on these regular hardware explorations, you’ve likely recognized a trend with regards to the gadgets that go under the knife. Generally speaking, the devices I take apart for your viewing pleasure come to us from the clearance rack of a big box retailer, the thrift store, or the always generous “AS-IS” section on eBay. There’s something of a cost-benefit analysis performed each time I pick up a piece of gear for dissection, and it probably won’t surprise you to find that the least expensive doggy in the window is usually the one that secures its fifteen minutes of Internet fame.

DKC500RW installed on right side.

But this month I present to you, Good Reader, something a bit different. This time I’m not taking something apart just for the simple joy of seeing PCB laid bare. I’ve been given the task of repairing an expensive piece of antiquated oddball equipment because, quite frankly, nobody else wanted to do it. If we happen to find ourselves learning about its inner workings in the process, that’s just the cost of doing business with a Hackaday writer.

The situation as explained to me is that in the late 1990’s, my brother’s employer purchased a Yamaha Mark II XG “Baby Grand” piano for somewhere in the neighborhood of $20,000. This particular model was selected for its ability to play MIDI files from 3.5 inch floppy disks, complete with the rather ghostly effect of the keys moving by themselves. The idea was that you could set this piano up in your lobby with a floppy full of Barry Manilow’s greatest hits, and your establishment would instantly be dripping with automated class.

Unfortunately, about a month or so back, the piano’s Disklavier DKC500RW control unit stopped reading disks. The piano itself still worked, but now required a human to do the playing. Calls were made, but as you might expect, most repair centers politely declined around the time they heard the word “floppy” and anyone who stayed on the line quoted a price that simply wasn’t economical.

Before they resorted to hiring a pianist, perhaps a rare example of a human taking a robot’s job, my brother asked if he could remove the control unit and see if I could make any sense of it. So with that, let’s dig into this vintage piece of musical equipment and see what a five figure price tag got you at the turn of the millennium.

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Great Hacks At Our Maker Faire Bay Area Meetup; From Helmets And Goggles To Rovers And String

When Maker Faire Bay Area closed down early Saturday evening, the fun did not stop: there’s a strong pool of night owls among the maker demographic. When the gates close, the after-parties around San Mateo run late into the night, and Hackaday’s meetup is a strong favorite.

This year Hackaday and Tindie joined forces with Kickstarter and moved our combined event to B Street Station, a venue with more space for hacks than previous years. The drinks started flowing, great people started chatting, basked in an ever present glow of LEDs. A huge amount of awesome hardware showed up, so let’s take a look the demos and stunts that came out to play.

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