Open Source Power Converter For The Masses

July 24, 2018 by 32 Comments

GaN or Gallium Nitride Transistors have been in the news for their high-frequency and high-efficiency applications. Anyone interested in the Power Converter domain will love this open-source project by Siemens. The offering is called SDI TAPAS and it is a multipurpose GaN FET based board with a TMS320F28x controller onboard.

A quick look at the schematic reveals a lot of stuff going on like current and voltage sense chips along with a neatly designed GaN power stage with by-the-book drivers. There is a plethora of connectors on-board including one for the Raspberry Pi which is an added bonus. The git repository comes with sample code to get you off the ground, with examples running BLDC motors as well as connect it to Siemens MindSphere Cloud Platform.

This platform can be used in a number of functions in addition to motor control, such as battery charging, solar energy harvesting, and wireless charging. There is a presentation(PDF) that is available for download, and if you are looking for use cases there are a number of user build projects on their community site. The schematic and board designs can be used to make your own, or you could ask them for a sample board and they might give away more on their community site.

For those starting out, you might appreciate this tutorial on Buck Converter Efficiency to get a feel for the hardware that goes into such experiments.

Simple RC To USB Interface

July 24, 2018 by 17 Comments

With the radio control hobby arguably larger now than it ever has been in the past, there’s a growing demand for high-fidelity PC simulators. Whether you want to be able to “fly” when it’s raining out or you just want to practice your moves before taking that expensive quadcopter up for real, a good simulator on your computer is the next best thing. But the simulator won’t do you much good if it doesn’t feel the same; you really need to hook your normal RC transmitter up to the computer for the best experience.

[Patricio] writes in to share with us his simple hack for interfacing his RC hardware to his computer over USB. Rather than plugging the transmitter into the computer, his approach allows the receiver to mimic a USB joystick. Not only is this more convenient since you can use the simulator without wires, but it will make sure that the minutiae of your radio hardware (such as response lag) is represented in the simulation.

The setup is actually very simple. [Patricio] used the ATtiny85 based Digispark development board because it’s what he had on hand, but the principle would be the same on other microcontrollers. Simply connect the various channels from the RC receiver to the digital input pins. RC receivers are 5 VDC and draw very little current, so it’s even possible to power the whole arrangement from the USB port.

On the software side, the Arduino sketch does about what you expect. It loops through listening for PWM signals on the input pins, and maps that to USB joystick position information. The current code only supports three channels for a simple airplane setup (X and Y for joystick, plus throttle), but it should be easy enough to follow along and add more channels if you needed them for more complex aircraft.

For more information on the intricacies of RC transmitter and receiver interaction, check out this fascinating research on receiver latency.

Twenty Power Harvesting Projects Headed To The Hackaday Prize Finals

July 24, 2018 by 21 Comments

The Academy Awards of hardware creation is going on right now! The Hackaday Prize is a challenge to you — yes, you — to create the next great piece of Open Hardware. It is simply incomparable to anything else, and we have the projects to show for it.

Last week, we wrapped up the Power Harvesting Challenge portion of The Hackaday Prize. Now we’re happy to announce twenty of those projects have been selected to move onto the final round and have been awarded a $1000 cash prize. Congratulations to the winners of the Power Harvesting Challenge portion of the Hackaday Prize. Here are the winners, in no particular order:

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Edwin Armstrong’s Battle For FM Radio

July 24, 2018 by 50 Comments

Chances are you have at least one radio that can receive FM stations. Even though FM is becoming less used now with Internet and satellite options, it still is more popular than the older AM radio bands. FM was the brainchild of an inventor you may have heard of — Edwin Armstrong — but you probably don’t know the whole story. It could make a sort of radio-themed soap opera. It is a story of innovation, but also a story of personal vanity, corporate greed, stubbornness, marital problems, and even suicide. The only thing missing is a long-lost identical twin sibling to turn it into a full telenovela.

Early Days

Armstrong grew up in New York and because of an illness that gave him a tic and caused him to be homeschooled, he was somewhat of a loner. He threw himself into his interest in electric and mechanical devices. By 1909 he was enrolled in Columbia University where professors noted he was very focused on what interested him but indifferent to other studies. He was also known as someone more interested in practical results than theory. He received an electrical engineering degree in 1913.

Unlike a lot of college graduates, Armstrong didn’t go work for a big firm. Instead, he set up a self-financed independent lab at Columbia. This sounded good because it meant that he would own the patents on anything invented there. But it would turn out to be a two-edged sword.

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Custom LCD Module Is Unexpectedly Cheap And Easy

July 24, 2018 by 36 Comments

Looking to take your project to the next level in terms of functionality and appearance? A custom LCD display might be the thing that gets you there, at least compared to the dot-matrix or seven-segment displays that anyone and their uncle can buy from the usual sources for pennies. But how does one create such a thing, and what are the costs involved? As is so often the case these days, it’s simpler and cheaper than you think, and [Dave Jones] has a great primer on designing and specifying custom LCDs.

The video below is part of an ongoing series; a previous video covered the design process, turning the design into a spec, and choosing a manufacturer; another discussed the manufacturer’s design document approval and developing a test plan for the module. This one shows the testing plan in action on the insanely cheap modules – [Dave] was able to have a small run of five modules made up for only $138, which included $33 shipping. The display is for a custom power supply and has over 200 segments, including four numeric sections, a clock display, a bar graph, and custom icons for volts, amps, millijoules, and watt-hours. It’s a big piece of glass and the quality is remarkable for the price. It’s not perfect – [Dave] noted a group of segments on the same common lines that were a bit dimmer than the rest, but was able to work around it by tweaking the supply voltage a bit.

We’re amazed at how low the barrier to entry into custom electronics has become, and even if you don’t need a custom LCD, at these prices it’s tempting to order one just because you can. Of course, you can also build your own LCD display completely from scratch too.

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Milspec Teardown: C-1282 Chaff Controller

July 24, 2018 by 37 Comments

A B-52 bomber is approaching its primary target: rail yards in the Beloostrov district of Leningrad. Intel reports the area is likely defended by S-25 Berkut and S-75 Dvinia surface to air missiles (SAMs), but this close to the target the gigantic bomber can’t afford to make the evasive maneuvers, known as combat turns, which would help shake off enemy air defenses. From his position behind the co-pilot, the electronic warfare officer (EWO) reaches over and sets the C-1282 for continuous chaff ejection. Hundreds of thin metallic strips are jettisoned from the B-52, confusing tracking radar and allowing the bomber and her crew to slip through the Soviet air defenses and drop 50,000 lbs of ordnance directly onto the target.

Luckily for all of us, this event never actually occurred. But it was a possibility that the United States and Soviet Union had prepared for extensively. Both sides developed ever more capable weapons, and for each new weapon, a new countermeasure was invariably created. The C-1282 is a component of one such countermeasure, a device that allowed the B-52’s EWO to configure and monitor the bomber’s automatic chaff dispenser. With the C-1282 handling the anti-radar countermeasures, the bomber’s crew could focus their attention on completing their mission.

Of course, as is the case with technology (military or otherwise), the C-1282 was eventually phased out for something new. These old units, now largely worthless, were destroyed or sentenced to a lifetime collecting dust on a storeroom shelf. But through the magic of the Internet, one of these devices is now ready to be laid bare for your viewing pleasure. Dust off your Joseph McCarthy Junior Detective badge and come along as we take a look at a state of the art piece of Anti-Ruskie technology, circa 1960.

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A BCD Wristwatch You’d Want To Wear

July 24, 2018 by 4 Comments

Timepieces are a staple of Hackaday, we have featured so many of them over the years that for us to become really excited by a fresh one it must be particularly special. The days when simply breaking out the Nixies was enough are long past.

So this binary wristwatch project by [Sverd Industries] definitely caught our eye. Not for being particularly novel, after all binary LED clocks are not in themselves hard, but for the exceptionally high quality of its construction. It’s a simple enough design, with a real-time clock chip and an ATmega328 in its most power-sipping mode on a circular PCB with an array of LEDs as the display, and all contained within a 3D-printed shell.

This design has real quality, the discrete components are tucked underneath the board leaving the  ICs on the top with only the LEDs for company. The glass front is glued into place, and the shell is professionally 3D-printed. Power comes from a single CR2032, and to save battery life the LEDs are only activated by the press of a concealed button. We would wear this watch. For that matter, you would wear this watch. Take a look at the video below the break, and we’re sure you’ll agree. Looks like a few are even available over on Tindie.

This isn’t the first binary watch we’ve featured, so it’s tough to pick a comparison. This very low BoM example might lack some of the polish of the one presented here, but it has the same ability to catch our eye.

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