Applications Open: Ada Lovelace Fellowships For 2018 Open Hardware Summit

April 7, 2018 by 2 Comments

The Open Source Hardware Association is now accepting applications for the Ada Lovelace fellowship which provides free admission to the Open Hardware Summit and a $500 travel stipend. One of OSHWA’s goals is to foster a more diverse community within open source. As part of this, Ada Lovelace Fellowships are open to women, LGBTA+, and people of color. There are a total of 10 fellowships available and applications are due by April 30th. The Open Hardware Summit will be held on September 27th at MIT.

The fellowship program, founded by Addie Wagenknecht and Alicia Gibb in 2013, builds on the ideal that Open Hardware is one way to reduce the barriers associated in access to technology. Removing some of the financial barriers associated with attending the Summit will help to ensure more people of diverse backgrounds are involved in shaping the Open Hardware world. In addition to the talks shared at the gathering, over the last several year OSWHA has been evolving the Open Hardware definition and an Open Hardware certification.

Disclaimer: [Christopher Wang] is a board member of the Open Source Hardware Association

These Gorgeous Robot Parts Are Hand-Made

April 7, 2018 by 12 Comments

[Dickel]’s robot MDi #4 has been in progress for several years, but what we wanted to draw your attention to is the way the parts have been fabricated and what kind of remarkable results are possible with careful design, measurement, cutting, and finishing. Much of MDi #4 was made by hand-cutting and drilling sheets of high impact polystyrene (HIPS) with a utility knife and layering them as needed. Epoxy and aluminum provide gap filling and reinforcement of key sections, and fiberglass took care of one of the larger sections.

The process [Dickel] follows is to prototype using cardboard first. Parts are then designed carefully in CAD, and printed out at a 1:1 scale and glued to sheets of polystyrene. Each sheet is cut and drilled by hand as necessary. Layers are stacked and epoxied, embedding any hardware needed in the process. Two examples of embedding hardware include sealing captive nuts into parts with epoxy, or using aluminum to add reinforcement. After some careful sanding, the pieces look amazing.

Scroll down a bit on that project page and you’ll see plenty of great photos of the process [Dickel] used. A video highlighting the head and a video showing the careful work that goes into making each part are embedded below.

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Retrofit Temperature Control To A Soldering Station

April 7, 2018 by 1 Comment

We’ve probably all seen USB soldering irons advertised for very little money, and concluded that they might not necessarily be the most useful of tools. The cheapest of these lack any real temperature regulation. Enter [Paulo Bruckmann], who has attached a thermistor to his iron with Kapton tape, added an Arduino Uno clone with rotary encoder and Nokia LCD, and put the result in a 3D printed case for a tiny and low powered temperature controlled soldering station. The claimed cost is only $10, which seems credible given the low price of Arduino clones.

The software provides the expected PID control, with the advantage of very quick warm-up due to the tip’s tiny size. The power source is 9 V rather than a USB 5 V, so the combination gives an iron capable of working on much larger joints than when unmodified. He therefore seems to have created what appears to be a significantly more capable iron from this unpromising start, something we find quite impressive. Take a look at his video below the break.

We reviewed one of these little irons last year, and found it to be a toy, but not a joke. Meanwhile we’ve seen some other mods for them, including a pair of desoldering tweezers.

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Reviving An Electron Microscope With Arduino

April 7, 2018 by 20 Comments

We don’t know about you, but when our friends ask us if we want to help them fix something, they’re usually talking about their computer, phone, or car. So far it’s never been about helping them rebuild an old electron microscope. But that’s exactly the request [Benjamin Blundell] got when a friend from a local hackerspace asked if he could take a look at a vintage Cambridge Stereoscan 200 they had found abandoned in a shed. Clearly we’re hanging out with the wrong group of people.

As you might imagine, the microscope was in desperate need of some love after spending time in considerably less than ideal conditions. While some of the hackerspace members started tackling the hardware side of the machine, [Benjamin] was tasked with finding a way to recover the contents of the scope’s ROM. While he’s still working on verification, the dumps he’s made so far of the various ROMs living inside the Stereoscan 200 have been promising and he believes he’s on the right track.

The microscope uses a mix of Texas Instruments 25L32 and 2516 chips, which [Benjamin] had to carefully pry out after making sure to document everything so he knew what went where. A few of the chips weren’t keen on being pulled from their home of 30-odd years, so there were a few broken pins, but on the whole the operation was a success.

Each chip was placed in a breadboard and wired up to an Arduino Mega, as it has enough digital pins to connect without needing a shift register. With the wiring fairly straightforward, [Benjamin] just needed to write up some code to read the contents of the chip, which he has graciously provided anyone else who might be working on a similar project. At this point he hasn’t found anything identifiable in his ROM dumps to prove that they’ve been made successfully, all he really knows right now is that he has something. At least it’s a start.

More and more of these older electron microscopes are getting a second lease on life thanks to dedicated hackers in their home labs. Makes you wonder if there’s ever going to be a piece of hardware the hacker community won’t bend to their will.

Circuit-Sword Delivers Retro Justice

April 6, 2018 by 13 Comments

You can’t search for “retro gaming” without hitting a plethora of single board computers attached to all manner of controls, batteries, etc. Often these projects have an emphasis on functionality above all else but [Kite]’s Circuit-Sword is different. The Circuit-Sword is the heart of a RaspberryPi-based retro gaming machine with an enviable level of fit and finish.

Fundamentally the Circuit-Sword is a single board computer built around a Raspberry Pi Compute Module 3. We don’t see many projects which use a Compute Module instead of the full Pi, but here it is a perfect choice allowing [Kite] to useful peripherals without carrying the baggage of those that don’t make sense for a portable handheld (we’re looking at you, Ethernet). The Circuit-Sword adds USB-C to quickly charge an onboard LiPo (rates up to 1.5A available) and the appropriate headers to connect a specific LCD. The Compute Module omits wireless connectivity so [Kite] added an SDIO WiFi/Bluetooth module. And if you look closely, you may notice an external ATMega mediating a familiar looking set of button and switches.

Optional Drill Holes

We think those buttons and switches are the most interesting thing going on here, because the whole board is designed to fit into an original GameBoy enclosure. It turns out replacement enclosures are available from China in surprising variety (try searching for “gameboy housing”) as are a variety of parts to facilitate the installation of different screen options and more. One layer deeper in the wiki there are instructions for case mods you may want to perform to make everything work optimally. The number of possible options the user can mod-in are wide. Extra X/Y buttons? Shoulder buttons on the back? Play Station Portable-style slide joysticks? All detailed. For even more examples, try searching the SudoMod forums. For example, here’s a very visual build log by user [DarrylUK].

The case mod instructions are worth a glance even if you have no intent to build a device. There are some clever techniques to facilitate careful alignment of buttons and accurate hole drilling. Predicting their buyers might want a variety of options, [Kite] added reference drill holes in the PCB for the builder to re-drill for mounting buttons or joysticks. To facilitate adding status LEDs externally there is a tiny PCB jig included. There are even instructions for adding a faux game cartridge for the complete look.

If you want to buy one (we certainly do!) [Kite] does group buys periodically. Check out the wiki for links to the right interest form.

Thanks [Speednut Dave] for the tip!

State Your Intentions More Clearly With State Machines

April 6, 2018 by 18 Comments

To the uninitiated the words ‘State machine’ sound like something scarily big and complex. They aren’t (necessarily) and can be quite useful. In fact, state machines are no physical machines but a model of processes. They link the states a system can be in with allowed transitions. For example a media player when stopped can change to play or open another file. While playing, it can go to pause, stop, reverse, fast forward and so on. A state machine creates a map of all states and how they are connected. It is an abstract tool hat offers a graphical approach to organizing your code before actually programming.

In his video [Chris Guichet] uses a state machine to debounce a switch for a beginner friendly introduction of the concept. He then shows how to turn the hand drawn map to actual code, including a section on debugging state machines.

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Can You 3D Print An Axe?

April 6, 2018 by 35 Comments

3D printers hit the scene in a big way in the last decade, and thanks to the constant improvements that we’ve seen since then you can now get a decent one, assembled or as a kit, for a reasonable price. The one major drawback is that almost all of these printers are limited to printing in plastic, which has its obvious limitations. Printing in metal seems like the next logical step, and a group from Michigan Tech has created something that is accessible to most of us. Spoiler: they used plastic and metal printing to print a functioning axe.

Untill now, most metal printers have used a process like laser sintering to achieve the desired effect. This group uses a much more common tool: a MIG welder. MIG welders work by passing a wire through the welding handle, which would normally used as the filler material for the weld. If you use the wire for laying down material rather than for welding specifically, you can build up material on a surface in essentially the same way that a printer that prints plastic would.

From there, all that’s needed is to attach the MIG welder to a CNC machine and get to printing. The team has produced some great results so far, including some metal braces and farm implements, so hopefully their work leads to another revolution in 3D printing for the masses. We think it’s high time.