Hackaday Prize Entry: Customizable Linear Actuators

May 19, 2017 by 16 Comments

The current state of robotics, 3D printers, and CNC machines means any shade tree roboticist has the means to make anything move. Do you want a robotic arm? There are a dozen designs already available. Need an inverted powered pendulum? There are a hundred senior projects on that every semester. There is, however, one type of actuator that is vastly underutilized. Linear actuators aren’t ‘maker’ friendly, and building a customized linear actuator is an exercise in pain.

A die for aluminum extrusion

For their Hackaday Prize entry, the folks at Deezmaker are changing the state of linear actuators. They’ve created ‘Maker Muscle’, a linear actuator that’s fully customizable to nearly any length, power, speed, motor, or any other spec you could think of.

There were a few design goals for Maker Muscle. It must be modular, customizable, low-cost, and must allow for a lot of mounting options for use with t-slot aluminum extrusion. The answer to this is a completely custom aluminum extrusion. Basically, the motor mounts at one end, the actuator itself pokes out the other, and you can mount this device via the t-slot tracks around the edge of the extrusion. Think of it as the linear actuator version of MakerSlide, except instead of using this extrusion in CNC machines, it’s designed for moving shafts back and forth.

Already, Deezmaker has a working prototype and they’ve already moved onto a Kickstarter campaign for Maker Muscle. It’s a great idea, and we can’t wait to see what this neat product will be used for. You can check out a short demo video of Maker Muscle in action below.

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Alexa, Sudo Read My Resistor! A Challenge For Hackers

May 19, 2017 by 39 Comments

Nothing makes us feel more like we’re on Star Trek then saying “Computer, turn on desk light,” and watching the light turn on. Of course, normal people would have left the wake up word as “Alexa,” but we like “Computer” even if it does make it hard to watch Star Trek episodes without the home automation going crazy.

There’s a lot of hype right now about how voice recognition and artificial intelligence (AI) are transforming everything. We’ve even seen a few high-profile types warning that AI is going to come alive and put us in the matrix or something. That gets a lot of press, but we’re not sure we are even close to that, yet. Alexa and Google’s similar offerings are cool, there’s no doubt about it. The speech recognition is pretty good, although far from perfect. But the AI is really far off still.

Today’s devices utilize two rather rudimentary parts to provide an interaction with users. The first is how the devices pattern match language; it isn’t all that sophisticated. The other is the trivial nature of many of the apps, or — as Alexa calls them — skills. There are some good ones to be sure, but for every one useful application of the technology, there’s a dozen that are just text-to-speech of an RSS feed. Looking through the skills available we were amused at how many different offerings convert resistor color codes back and forth to values.

There was a time when building electronics meant learning the resistor color code. With today’s emphasis on surface mount components, though, it is less useful than it used to be. Still, like flossing, you really ought to do it. However, if you have an Amazon Alexa, it can learn the color code for you thanks to [Dennis Mantz].

Don’t have an Alexa? You can still try it in your browser, as we will show you shortly. There are at least eight similar skills out there like this one from [Steve Jernigan] or [Andrew Bergstrom’s] Resistor Reader.

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Doubling The Capacity Of Power Tool Batteries

May 19, 2017 by 66 Comments

YouTube User [Vuaeco] has come up with a novel idea, combining power tool battery packs to double the capacity.

Starting off with two slimline 2.0Ah compact battery packs, [Vuaeco] wanted a larger 4.0Ah rebuilt drill battery pack. These battery packs are different in size so it wasn’t just a case of adding in more cells in empty slots, instead he goes on to show us how to connect the batteries in parallel using some thin nickel strips. Once completed he modifies the battery casing so it fits another stack of batteries. He does this by bolting the top and bottom together with long screws, and insulating the otherwise exposed battery terminals with insulating tape. The final product isn’t as aesthetically pleasing as a real battery pack, but it looks good enough.

There are a few things we might have done differently, for instance providing some hard plastic around the insulation so should the battery get knocked in an awkward position it would still have a hard shell protecting it. Also, instead of combining the batteries together fully charged as the video suggests, we might have done the opposite approach and fully drained them, avoiding unnecessary risks. If you try this, how about giving it a 3D printed case?

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Handheld Network Analyzer Peek Inside

May 19, 2017 by 20 Comments

[Shahriar] recently posted a review of a 6.8 GHz network analyzer. You can see the full video — over fifty minutes worth — below the break. The device can act as a network analyzer, a spectrum analyzer, a field strength meter, and a signal generator. It can tune in 1 Hz steps down to 9 kHz. Before you rush out to buy one, however, be warned. The cost is just under $2,000.

That sounds like a lot, but test gear in this frequency range isn’t cheap. If you really need it, you’d probably have to pay at least as much for something equivalent.

[Shahriar] had a few issues to report, but overall he seemed to like the device. For example, setting the step size too broad can cause the spectrum analyzer to miss narrow signals.

If your needs are more modest, we’ve covered a much simpler (and less expensive) unit that goes to 6 GHz. If you need even less, an Arduino can do the job with a good bit of help. The Analog Discovery 2 also has a network analyzer feature, along with other tools at a more affordable cost, too. Of course, that’s only good to 10 MHz.

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Blackberry Eyes Up Car Anti-Virus Market

May 19, 2017 by 73 Comments

[Reuters] reports that BlackBerry is working with at least two car manufacturers to develop a remote malware scanner for vehicles, On finding something wrong the program would then tell drivers to pull over if they were in critical danger.

The service would be able to install over-the-air patches to idle cars and is in testing phase by Aston Martin and Range Rover. The service could be active as early as next year, making BlackBerry around $10 a month per vehicle.

Since the demise of BlackBerry in the mobile phone sector, they’ve been hard at work refocusing their attention on new emerging markets. Cars are already rolling computers, and now they’re becoming more and more networked with Bluetooth and Internet connections. This obviously leaves cars open to new types of attacks as demonstrated by [Charlie Miller] and [Chris Valasek]’s hack that uncovered vulnerabilities in Jeeps and led to a U.S. recall of 1.4 million cars.

BlackBerry seem to be hedging their bets on becoming the Kingpin of vehicle anti-virus. But do our cars really belong on the Internet in the first place?

Synthesizing Strings On A Cyclone V

May 18, 2017 by 10 Comments

Cornell students [Erissa Irani], [Albert Xu], and [Sophia Yan] built a FPGA wave equation music synth as the final project for [Bruce Land]’s ECE 5760 class.

The team used the Kaplus-Strong string synthesis method to design a trio of four-stringed instruments to be played by the Cyclone V FPGA. A C program running on the development board’s ARM 9 HPS serves as music sequencer, controlling tempo and telling the FPGA which note to play.

The students created versions of four songs, including “Colors of the Wind” from the Pocahantas soundtrack, “Far Above Cayuga’s Waters” (Cornell’s alma mater) and John Legend’s “All of Me”. A simple GUI allows the viewer to select a song and to choose which instrument or instruments to play, providing multiple variations for each song.

Thanks, [Bruce]!

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Everything’s A Touch Surface With Electrick

May 18, 2017 by 10 Comments

Touch screens are great, but big touchscreens are expensive and irregular touchscreens are not easy to make at all. Electrik is a method developed by several researchers at Carnegie Mellon University that makes almost any solid object into a touch surface using tomography. The catch is that a conductive coating — in the form of conductive sheets, 3D plastic, or paint — is necessary. You can see a demonstration and many unique applications in the video below. They’ve even made a touch-sensitive brain out of Jell-O and a touchable snowman out of Play-Doh.

The concept is simple. Multiple electrodes surround the surface. The system injects a current using a pair of electrodes and then senses the output at the other terminals. A finger touch will change the output of several of the electrodes. Upon detection, the system will change the injection electrodes and repeat the sensing. By using multiple electrode pairs and tomography techniques, the system can determine the location of touch and even do rough motion tracking like a low-resolution touch pad mouse.

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