Expensive Sony Lens Repair Reveals Shims & Shifts

August 6, 2019 by Richard Baguley 5 Comments

The photographic hire company Lensrentals had a $2k Sony FE 135mm f1.8 GM camera lens returned with a problem: it was having issues focusing. So, they decided to do the obvious thing and take it apart. It’s a fascinating insight into some of the engineering that goes into a high-end camera lens.

That is perhaps a rather scary thing to do, because this is a very new lens that doesn’t even have a service manual yet. That’s akin to rechipping a Ferrari when you’ve never even opened the hood before.

One of the interesting things inside is the presence of a number of shims that adjust the placement between the groups of lens elements. It seems that however good their manufacturing tolerances are, sometimes you just have to put a shim or two in there to align things.

Continue reading “Expensive Sony Lens Repair Reveals Shims & Shifts” →

Airless Tire For Your Car: Michelin Says 2024, Here’s What They’re Up Against

July 25, 2019 by Lewin Day 149 Comments

The average motorist has a lot to keep track of these days. Whether its how much fuel is left in the tank, how much charge is left in the battery, or whether or not the cop behind noticed them checking Twitter, there’s a lot on a driver’s mind. One thing they’re not thinking about is tires, theirs or anyone else’s for that matter. It a testament to the state of tire technology, they just work and for quite a long time before replacements are needed.

There hasn’t been a major shift in the underlying technology for about fifty years. But the times, they are a changing — and new tire technology is claimed to be just around the corner. Several companies are questioning whether the pneumatic tire is the be-all and end all, and futuristic looking prototypes have been spotted at trade shows the world over. Continue reading “Airless Tire For Your Car: Michelin Says 2024, Here’s What They’re Up Against” →

You’re Sitting On An Engineering Masterpiece: Chairs As A Design Challenge

June 25, 2019 by Jenny List 26 Comments

If you move as a hardware hacker through the sometimes surprisingly similar world of artists, craftspeople, designers, blacksmiths, and even architects, there’s one piece of work that you will see time and time again as an object that exerts a curious fascination. It seems that designing and building a chair is a rite of passage, and not just a simple chair, but in many cases an interesting chair.

An American-made Windsor chair from the turn of the 19th century. Los Angeles County Museum of Art [Public domain]

Some of the most iconic seating designs that you will be instantly familiar with through countless mass-produced imitations began their lives as one-off design exercises. Yet we rarely see them in our community of hackers and makers, a search turns up only a couple of examples. This is surprising, not least because there is more than meets the eye to this particular piece of furniture. Your simple seat can be a surprisingly complex challenge.

Moving Charis From Artisan to Mass Market

The new materials and mass production techniques of the 19th and 20th centuries have brought high-end design into the hands of the masses, but while wealthy homes in earlier centuries had high-quality bespoke furniture in the style of the day, the traditional furniture of the masses was hand-made in the same way for centuries often to a particular style dependent on the region in which it was produced.

Continue reading “You’re Sitting On An Engineering Masterpiece: Chairs As A Design Challenge” →

Electric Wheelchair Makes A Great Base For A Big Robot

June 20, 2019 by Lewin Day 33 Comments

Wiring into the joystick is a quick and easy way to hack in custom control to a wheelchair.

Building robots can be fun, and remains a popular pastime among many in the hacker and maker set. However the hardware side of things can be daunting. This is particularly the case for those attempting to build something on a larger scale. A great shortcut is to start with a robust mechanical platform from the outset – and using an electric wheelchair is a great way to do so.

[Nikita] started this project way back in 2009, after finding a broken electric wheelchair at a flea market. It was no longer in fit condition for use as a wheelchair, so [Nikita] was able to score it for the low price of just $50. That’s a great price for a package which includes a robust chassis, wheels, motors and the required controllers to drive it all. With the platform in hand, it was time to get hacking.

Thus far, [Nikita] has gone so far as to strip the wheelchair of all extraneous parts, leaving it as a motorized carriage. Radio control has been implemented with the help of an Arduino, and a couple of “eyes” have been added to give it a little personality. It can also still be driven with the original joystick, which has been relocated on the chassis. Future plans involve adding a level of autonomy to allow the ‘bot to navigate waypoints and recognise faces, both tasks which should be significantly easier with 2019 technology. We’re eager to see where it goes next; we’ve seen great applications of wheelchair hardware before, after all. Video after the break.

Continue reading “Electric Wheelchair Makes A Great Base For A Big Robot” →

Automated Dice Tester Uses Machine Vision To Ensure A Fair Game

June 20, 2019 by Dan Maloney 8 Comments

People take their tabletop games very, very seriously. [Andrew Lauritzen], though, has gone far above and beyond in pursuit of a fair game. The game in question is Star War: X-Wing, a strategy wargame where miniature pieces are moved according to rolls of the dice. [Andrew] suspected that commercially available dice were skewing the game, and the automated machine-vision dice tester shown in the video after the break was the result.

The rig is a very clever design that maximizes the data set with as little motion as possible. The test chamber is a box with clear ends that can be flipped end-for-end by a motor; walls separate the chamber into four channels to test multiple dice on each throw, and baffles within the channels assure randomization. A webcam is positioned below the chamber to take a snapshot of each “throw”, which is then analyzed in OpenCV. This scheme has the unfortunate effect of looking at the dice from the table’s perspective, but [Andrew] dealt with that in true hacker fashion: he ignored it since it didn’t impact the statistics he was interested in.

And speaking of statistics, he generated a LOT of them. The 62-page report of results from his study is an impressive piece of work, which basically concludes that the dice aren’t fair due to manufacturing variability, and that players could use this fact to cheat. He recommends pooled sets of dice to eliminate advantages during competitive play.

This isn’t the first automated dice roller we’ve seen around these parts. There was the tweeting dice-bot, the Dice-O-Matic, and all manner of electronic dice throwers. This one goes the extra mile to keep things fair, and we appreciate that.

Continue reading “Automated Dice Tester Uses Machine Vision To Ensure A Fair Game” →

Hackaday Podcast 023: Everything Breaks… Raspberry Pi, ADS-B, Hackaday Website, And Automotive Airbags

June 14, 2019 by Mike Szczys 1 Comment

Mike Szczys and Elliot Williams talk news and great hacks from the past seven days. Sad word this week as Maker Media, the company behind Make Magazine and Maker Faire, have closed their doors. There seems to be a lot of news about broken hardware and software to discuss, with ADS-B problems grounding hundreds of flights in the US, Hackaday itself having a site outage, the Raspberry Pi 3 B+ can be bricked with a really easy mistake, and Lewin wrote a great overview of the Takata airbag debacle. Don’t worry there are still plenty of hacks as we look at old computers that sing, microcontrollers that chiptune, beat boxes that are actually boxes, and some very neat cartridge hacks for NES and Arduboy.

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

Continue reading “Hackaday Podcast 023: Everything Breaks… Raspberry Pi, ADS-B, Hackaday Website, And Automotive Airbags” →

Smarten Up Your Air Conditioning With The ESP8266

June 11, 2019 by Tom Nardi 14 Comments

If you’re looking for “smart” home appliances, there’s no shortage of options on the market. Even relatively low-end gadgets are jumping on the Internet of Things bandwagon these days (for better or for worse). But what if you’re not looking to purchase a brand new major appliance right now? In that case, you might be interested in seeing how [Giulio Pons] added some high-tech features to his existing air conditioner on the cheap.

Since his AC unit had an infrared remote control, the first thing [Giulio] needed to do was come up with a way to emulate it. An easy enough project using the ESP8266 and an IR LED, especially when he found that somebody had already written a IR communications library for his particular brand of AC. From there, he could start tacking on sensors and functionality.

With the addition of a DHT11 sensor, [Giulio] can have the AC turn on and off based on the current room temperature. It also gives him an easy way to verify the AC is actually on and operating. By checking to see if the room starts cooling off after sending the IR command to start the AC, his software can determine whether it should try resending the code, or maybe send a notification to alert him that something doesn’t seem right. Of course, it wouldn’t be a proper ESP8266 project without some Internet connectivity, so he’s also created a smartphone application that lets him control the system while away from home.

Now admittedly nothing in this project is exactly new, we’ve seen plenty of hackers switch on their AC with the ESP8266 at this point. But what we particularly liked was how well thought out and documented the whole process was. The rationale behind each decision is explained, and he even documented things like his network topology to help illustrate how the whole system comes together. Even if the techniques are well known by many of us, this is the kind of project documentation that makes it accessible to newcomers. Our hats off to [Giulio] for going the extra mile.

In the past we’ve seen a similar project that allowed you to control your AC from Slack, and our very own [Maya Posch] took us on a whirlwind tour of the very impressive ESP8266-powered environmental monitoring system she helped develop.