Farewell Sir Clive Sinclair; Inspired A Generation Of Engineers

It is with sadness that we note the passing of the British writer, engineer, home computer pioneer, and entrepreneur, Sir Clive Sinclair, who died this morning at the age of 81 after a long illness. He is perhaps best known among Hackaday readers for his ZX series of home computers from the 1980s, but over a lifetime in the technology industry there are few corners of consumer electronics that he did not touch in some way.

Sinclair’s first career in the 1950s was as a technical journalist and writer, before founding the electronics company Sinclair Radionics in the 1960s. His output in those early years was a mixture of miniature transistor radios and Hi-Fi components, setting the tone for decades of further tiny devices including an early LED digital watch at the beginning of the 1970s, miniature CRT TVs in the ’70s and ’80s, and another tiny in-ear FM radio which went on sale in the ’90s.

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Small low-cost CNC mill with rotary tool

Minimal Mill: The Minamil

Having a few machine tools at one’s disposal is a luxury that not many of us are afforded, and often an expensive one at that. It is something that a large percentage of us may dream about, though, and with some commonly available tools and inexpensive electronics a few people have put together some very inexpensive CNC machines. The latest is the Minamil, which uses a rotary tool and straps it to an economical frame in order to get a functional CNC mill setup working.

This project boasts impressively low costs at around $15 per axis. Each axis uses readily available parts such as bearings and threaded rods that are readily installed in the mill, and for a cutting head the build is based on a Dremel-like rotary tool that has a similarly low price tag. Let’s not ignore the essentially free counterweight that is used.

For control, an Arduino with a CNC shield powers the three-axis device which is likely the bulk of the cost of this project. [Paul McClay] also points out that a lot of the material he needed for this build can be salvaged from things like old printers, so the $45 price tag is a ceiling, not a floor.

The Minamil has been demonstrated milling a wide variety of materials with excellent precision. Both acrylic and aluminum are able to be worked with this machine, but [Paul] also demonstrates it in its capacity to mill PCBs. It does have some limitations but for the price it seems that this mill can’t be beat, even compared to his previous CNC build which repurposed old CD drives.

CAD design for a vinyl record cutter.

VinyGo Stereo Vinyl Recorder Will Put You In The Groove

A long time ago, there were these vinyl recording booths. You could go in there and cut a 45PM record as easily as getting a strip of four pictures of yourself in the next booth along the boardwalk. With their 2021 Hackaday Prize entry called VinyGo, [mras2an] seeks to reinvigorate this concept for private use by musicians, artists, or anyone else who has always wanted to cut their own vinyl.

VinyGo is for people looking to make a few dozen copies or fewer. Apparently there’s a polymer shortage right now on top of everything else, and smaller clients are getting the shaft from record-pressing companies. This way, people can cut their own records for about $4 a unit on top of the cost of building VinyGo, which is meant to be both affordable and accessible.

You probably know how a record player works, but how about a record cutter? As [mras2an] explains over on IO, music coming through a pair of speakers vibrates a diamond cutting head, which cuts a groove in the vinyl that’s an exact representation of the music. Once it’s been cut, a regular stylus picks up the groove and plays back the vibrations. Check it out after the break.

[mras2an] plans to enter VinyGo into the Hackaday Prize during the Wildcard round, where anything goes. Does your project defy categorization? Or are you just running a little behind? The Wildcard round runs from Monday, September 27th to Wednesday, October 27th and is your last chance to enter this year’s Prize.

Not your kind of vinyl cutter? We’ve got those, too.

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Highly Configurable Open Source Microscope Cooked Up In FreeCAD

What do you get when you cross a day job as a Medical Histopathologist with an interest in 3D printing and programming? You get a fully-baked Open Source microscope, specifically the Portable Upgradeable Modular Affordable (or PUMA), that’s what. And this is no toy microscope. By combining a sprinkle of off-the-shelf electronics available from pretty much anywhere, a pound or two of filament, and a dash of high quality optical parts, PUMA cooks up quite possibly one of the best open source microscopy experiences we’ve ever tasted.

GitHub user [TadPath] works as a medical pathologist and clearly knows a thing or two about what makes a great instrument, so it is a genuine joy for us to see this tasty project laid out in such a complete fashion. Many a time we’ve looked into an high-profile project, only to find a pile of STL files and some hard to source special parts. But not here. This is deliberately designed to be buildable by practically anyone with access to a 3D printer and an eBay account.

The project is not currently certified for medical diagnostics use, but that is likely only a matter of money and time. The value for education and research (especially in developing nations) cannot really be overstated.

A small selection of the fixed and active aperture choices

The modularity allows a wide range of configurations from simple ambient light illumination, with a single objective, great for using out in the field without electricity, right up to a trinocular setup with TFT-based spatial light modulator enabling advanced methods such as Schlieren phase contrast (which allows visualisation of fluid flow inside a live cell, for example) and a heads-up display for making measurements from the sample. Add into the mix that PUMA is specifically designed to be quickly and easily broken down in the field, that helps busy researchers on the go, out in the sticks.

The GitHub repo has all the details you could need to build your own configuration and appropriate add-ons, everything from CAD files (FreeCAD source, so you can remix it to your heart’s content) and a detailed Bill-of-Materials for sourcing parts.

We covered fluorescence microscopy before, as well as many many other microscope related stories over the years, because quite simply, microscopes are a very important topic. Heck, this humble scribe has a binocular and a trinocular microscope on the bench next to him, and doesn’t even consider that unusual. If you’re hungry for an easily hackable, extendable and cost-effective scope, then this may be just the dish you were looking for.

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Small synth held in two hands

3D Printed Synth Kit Shares Product Design Insights

We’ve always been delighted with the thoughtful and detailed write-ups that accompany each of [Tommy]’s synth products, and the background of his newest instrument, the Scout, is no exception. The Scout is specifically designed to be beginner-friendly, hackable, and uses 3D printed parts and components as much as possible. But there is much more to effectively using 3D printing as a production method than simply churning out parts. Everything needed to be carefully designed and tested, including the 3D printed battery holder, which we happen to think is a great idea.

3d printed battery holder, showing inserted spring contacts
3D printed battery holder, with spring contacts inserted by hand.

[Tommy] also spends some time explaining how he decided which features and design elements to include and which to leave out, contrasting the Scout with his POLY555 synth. Since the Scout is designed to be affordable and beginner-friendly, too many features can in fact be a drawback. Component costs go up, assembly becomes less straightforward, and more complex parts means additional failure points when 3D printing.

[Tommy] opted to keep the Scout tightly focused, but since it’s entirely open-sourced with a hackable design, adding features is made as easy as can be. [Tommy] designed the PCB in KiCad and used OpenSCAD for everything else. The Scout uses the ATmega328, and can be easily modified using the Arduino IDE.

STL files can be downloaded here and all source files are on the project’s GitHub repository, which also contains detailed assembly and modification guides. Watch it in action in the video, embedded below.

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Getting Back Into Hackerspaces

Last week, I got my first chance to get out and about among the hackers in what feels like forever. Hackerspaces here in Germany are finally able to re-open for business-as-almost-usual, allowing access to reasonable numbers of people providing they’re immunized or tested, and wearing masks of course. And that meant that I got to take up [Andreas’] invitation to come see his Stereo Ninja inspection microscope project in person.

Stereo Ninja basically makes clever use of two Raspberry Pi cameras, swaps out the optics for greater enlargement, and displays the results on a 3D monitor — to be viewed with shutter glasses. This is one of those projects that you really have to see in person to “get it”. He’s still working on stripping the build down to make it simpler and more affordable, to make the project more accessible to the average hacker.

We talked about DIYing a 3D monitor. It turns out that the shutter glasses are cheap, and it looks like they’re synced by an IR pulse to the monitor. There should be a hacker solution for 3D to work with a fast gaming monitor at least. [Andreas] also pointed me to this great breakout board for the Raspberry Pi CM4 that breaks out both camera lanes for easy stereo / 3D capture. I got the tour of the FabLab, and we talked welding, metal 3D printing, software, hardware and assorted nerdy stuff. [Alex] showed up on his way out of town for the weekend — it’d been ages since we hung out.

In short, I remembered how it used to be in the before-times, when visits with other hackers, and to other hackerspaces, were possible. There’s this spontaneous and mutually inspirational kind of chat that’s just impossible remotely, and is tremendously important.

We’re not done with the COVID pandemic yet, I fear, and different parts of the world have entirely different trajectories. If you told me two years ago that I would be visiting hackerspaces with a mask and proof-of-vaccination, I would have thought you were crazy. But at the same time this brief visit gave me a little boost of hope for the future. We will get through all of this, and we’ll all meet up again at our local hackerspaces.

Coaxcopter To Carry Man

One of the major perks of all the affordable flight controllers and motors available from the hobby market is that you can really experiment with some crazy aircraft designs. [amazingdiyprojects] is experimenting with a coaxial helicopter design, with the goal off possibly using for a manned version in the future. (Video link, embedded below.)

The aircraft uses a pair of coaxial counter-rotating motors with large propellers, with several redundant control surfaces below the propellers. One of the theoretical advantages of this arrangement, compared to the more conventional quadcopter type designs, is redundancy. While a quadcopter will start tumbling when a single motor fails, this design will still be able to descend safely with just one motor.

It is also not dependent on the main motors for yaw, pitch and roll control. In multirotors, the motors need to keep a significant amount of the motor’s available power in reserve to increase torque at a moment’s notice for attitude control. This craft can use all the available thrust from the motors for lift, since control is provided by the control surfaces. There are five sets of redundant control surfaces below the propellers, each set connected to a separate flight controller.

Another advantage of this design is efficient for a given footprint, since one large propeller will always be more efficient than multiple smaller propellers. One of the goals for [amazingdiyprojects] is to fit the full size craft in a shipping container or on a trailer for transport without dissasembly.

[amazingdiyprojects] has built manned drones before, using both electric motors and internal combustion engines. And don’t miss the most gonzo wind tunnel ever at 7:00 in the video below. Continue reading “Coaxcopter To Carry Man”