PCB Toaster Oven Solders Your Boards

Using a toaster oven to reflow PCBs isn’t anything new, but just using a toaster oven has some limitations. Making toast isn’t as complex as reflowing PCBs. [Nabil] decided to modify an oven to get better results. In fact, this was the second iteration and involved making a custom PCB to replace the one in the oven. You can see the unit in the video below.

Of course, unless you have the exact oven (a Breville BOV450XL), you won’t want to duplicate the board, but it might give you some good ideas. The new board has a 2.8-inch capacitive LCD, an ESP32, and a few sensors and actuators.

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Review: WAINLUX K8, A Diode Laser That’s Ready To Work

Rarely a week goes by that some company doesn’t offer to send us their latest and greatest laser. You know the type — couple of aluminum extrusions, Class 4 diode flopping around in the breeze, and no enclosure to speak of unless you count the cardboard box they shipped it in. In other words, an accident waiting to happen. Such gracious invitations get sent to the trash without a second thought.

Now don’t get me wrong, I have no doubt that the average Hackaday reader would be able to render such a contraption (relatively) safe for use around the shop. Build a box around it, bolt on a powerful enough fan to suck the smoke out through the window, and you’ve turned a liability into a legitimate tool. But the fact remains that we simply can’t put our stamp on something that is designed with such a blatant disregard for basic safety principles.

The earlier WAINLUX JL4 — lucky rabbit foot not included.

That being the case, a recent email from WAINLUX nearly met the same fate as all those other invitations. But even at a glance it was clear that this new machine they wanted to send out, the K8, was very different from others we’d seen. Different even from what the company themselves have put out to this point. This model was fully enclosed, had a built-in ventilation fan, an optional air filter “sidecar”, and yes, it would even turn off the laser if you opened the door while it was in operation. After reading through the promotional material they sent over, I had to admit, I was intrigued.

It seemed like I wasn’t the only one either; it was only a matter of days before the Kickstarter for the WAINLUX K8 rocketed to six figures. At the time of this writing, the total raised stands at just under $230,000 USD. There’s clearly a demand for this sort of desktop laser, the simplicity of using a diode over a laser tube is already appealing, but one that you could actually use in a home with kids or pets would be a game changer for many people.

But would the reality live up to the hype? I’ve spent the last couple of weeks putting a pre-production WAINLUX K8 through its paces, so let’s take a look and see if WAINLUX has a winner on their hands.

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Close-up of a magnetic tentacle robot next to a phantom bronchiole (Credit: University of Leeds)

The Healing Touch Of Magnetic Tentacles In Photothermal Lung Cancer Therapy

Of the body’s organs, the lungs are among the trickiest to take a biopsy and treat cancer in, both due to how important they are, as well as due to their inaccessibility. The total respiratory surface within the average human lungs is about 50 to 75 square meters. Maneuvering any kind of instrument down the endless passages to reach a suspicious area, or a cancerous region to treat is nearly impossible. This has so far left much of the lungs inaccessible.

The standard of care for lung cancer is generally surgical: remove parts of the lung tissue. However, a proposed new method using magnetic tentacles may soon provide a more gentle approach, as described in Nature Engineering Communications by Giovanni Pittiglio and colleagues (press release).

The tentacles are made out of a silicone substrate with embedded magnets that allow for it to be steered using external magnetic sources. With an embedded laser fiber, the head of the tentacle can be guided to the target area, and the cancerous tissue sublimated using an external laser source. In experiments on cadavers with this system, the researchers found that they could enter 37% deeper into the lungs than with standard equipment. The procedure was also completed with less tissue displacement.

Considering the high fatality rate of lung cancers, the researchers hope that this approach could soon be turned into a viable therapy, as well as for other medical conditions where a gentle tentacle slithering into the patient’s body could effect treatments previously considered to be impossible.

Heading image: Close-up of a magnetic tentacle robot next to a phantom bronchiole (Credit: University of Leeds)

Take A PEEK At This 3D Printer

Normally, when you think of PEEK in 3D printing, you think of a part made of PEEK, suitable for lower-temperature plastics. [ND-3D] has a different idea: printing with PEEK. You can get the details over on Hackaday.io, and there are a few YouTube videos below. Using a special controller and a halogen lamp, you can modify your own printer to use this exotic material often found in printer hot ends.

Logically, if PEEK is used near the hot end of regular printers, it must need a higher temperature to print. PEEK has a glass transition temperature of about 143 °C and melts at 343 °C. Compare this to PLA, which melts between 150 °C and 180 °C and has a glass transition temperature of only 60 °C.

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Input impedance plottet as a function of trace impedance for trace lengths of 1/10, 1/16 and 1/20 of a wavelength. (Credit: Baltic Labs)

When Does Impedance Matching A PCB Trace Become Unavoidable?

A common joke in electronics is that every piece of wire and PCB trace is an antenna, with the only difference being whether this was intentional or not. In practical terms, low-frequency wiring is generally considered to be ‘safe’, while higher frequency circuits require special considerations, including impedance (Z) matching.  Where the cut-off is between these two types of circuits is not entirely clear, however, with various rules-of-thumb in existence, as [Sebastian] over at Baltic Lab explains.

A popular rule is that no impedance matching between the trace and load is necessary if the critical length of a PCB trace (lcrit) is 1/10th of the wavelength (λ). Yet is this rule of thumb correct? Running through a number of calculations it’s obvious that the only case where the length of the PCB trace doesn’t matter is when trace and load impedance are matched.

According to these calculations, the 1/10 rule is not a great pick if your target is a mismatch loss of less than 0.1 dB, with 1/16 being a better rule. Making traces wider on the PCB can be advisable here, but ultimately you have to know what is best for your design, as each project has its own requirements. Even when the calculations look good, that’s no excuse to skip the measurement on the physical board, especially with how variable the dielectric constant of FR4 PCB material can be between different manufacturers and batches.

Heading image: Input impedance plotted as a function of trace impedance for trace lengths of 1/10, 1/16, and 1/20 of a wavelength. (Credit: Baltic Labs)

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The Briny Depths Give Wine An Edge, But How?

Though Hackaday scribes have been known to imbibe a few glasses in their time, it’s fair to say that we are not a wine critic site. When a news piece floated by about a company getting into trouble for illegally submerging crates of wine though, our ears pricked up. Why are vintners dumping their products in the sea?

Making wine, or indeed any alcoholic beverage, starts with taking a base liquor, be it grape juice, apple juice, barley malt solution, or whatever, and fermenting it with a yeast culture to produce alcohol. The result is a drink that’s intoxicating but rough, and the magic that turns it into a connoisseur’s tipple happens subsequently as it matures. The environment in which the maturation happens has a huge influence on this, which is one of many reasons why wine from the cellar of a medieval chateau tastes better than that from an industrial unit in southern England. The Californian company was attempting to speed up this process by leaving the bottles beneath the waves. Continue reading “The Briny Depths Give Wine An Edge, But How?”

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Hackaday Links: August 27, 2023

We mentioned last week how robotaxi provider Cruise was having a no-good, very bad week, after one of their driverless taxis picked a fight with a semi, and it was revealed that amorous San Franciscans were taking advantage of the privacy afforded by not having a driver in the front seat. It appears that we weren’t the only ones to notice all the bad news, since California’s Department of Motor Vehicles issued an order to the company to cut its robotaxi fleet in half. The regulatory move comes after a recent Cruise collision with a fire truck, which injured a passenger in the taxi. Curiously, the DMV order stipulates that Cruise can only operate 50 vehicles during the day, while allowing 150 vehicles at night. We’d have thought the opposite would make more sense, since driving at night is generally more difficult than during daylight hours. But perhaps the logic is that the streets are less crowded at night, whereas daytime is a more target-rich environment.

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