Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

G-code Goes Binary With Proposed New Format

November 28, 2023 by 66 Comments

G-code is effective, easily edited, and nearly ubiquitous when it comes to anything CNC. The format has many strengths, but space efficiency isn’t one of them. In fact, when it comes to 3D printing in particular file sizes can get awfully large. Partly to address this, Prusa have proposed a new .bgcode binary G-code format. You can read the specification of the new (and optional) format here.

The newest version of PrusaSlicer has support for .bgcode, and a utility to convert ASCII G-code to binary (and back) is in the File menu. Want to code an interface of your own? The libbgcode repository provides everything needed to flip .gcode to .bgcode (with a huge file size savings in the process) and vice versa in a way that preserves all aspects of the data. Need to hand-edit a binary G-code file? Convert it to ASCII G-code, make your changes, then flip it right back.

Prusa are not the only ones to notice that the space inefficiency of the G-code file format is not ideal in all situations. Heatshrink and MeatPack are two other solutions in this space with their own strong points. Handily, the command-line tool in libgcode can optionally apply Heatshrink compression or MeatPack encoding in the conversion process.

In a way, G-code is the assembly language of 3D printers. G-code files are normally created when slicing software processes a 3D model, but there are some interesting tricks to be done when G-code is created directly.

Capacitive Rainmeter Measures The Sky Water Just Fine

November 28, 2023 by 15 Comments

If you’ve got a smart home, or you just want to know how soaked your garden is getting in the winter, you might want to measure rainfall. There are a bunch of ways to go about it, and this capacitive rainmeter solution from [Magnus Thome] might just be the perfect solution you’re looking for.

Like many who came before, [Magnus] had experimented with traditional resistive-based sensors using copper traces to measure water levels. As the soil moisture measuring set learned as well, corrosion tends to promise a pretty short life for these designs. Capacitive sensors, on the other hand, can be isolated from the water itself, and thus sense the levels without being subject to such degradation.

[Magnus] pairs the off-the-shelf capacitive sensor with an ESP32 charged with reading it and reporting back to Home Assistant. It’s also outfitted with a heater to keep it at a constant temperature to avoid it freezing over during those cold and snowy Swedish winters.

It’s a tidy way to integrate a quality commercial sensor with a DIY smart home setup. If you’ve been whipping up your own neat sensor networks for your smart home, don’t hesitate to let us know. Video after the break.

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LED Ring Brings The Bling

November 28, 2023 by 10 Comments

We’ve seen our share of light-up jewelry over the years, but for some reason — probably power — it’s almost always earrings or necklaces. So when we saw [ROBO HUB]’s LED ring, we had to check it out. It involves a bit of behind-the-scenes action in the form of a battery holder that you palm, but the end effect is quite cool.

Essentially, this is a 3D printed ring with SMD LEDs painstakingly soldered together in parallel along a pair of thin copper wires. The ring itself is in two parts: a base, and a cover to diffuse and protect the LEDs. A pair of wires run out from the ring and connect to a printed coin cell holder.

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A Flasher Mac, 25 Years Later

November 28, 2023 by 6 Comments

Apple Macintosh computers of the 1990s came with a system ROM containing an Open Firmware implementation and the Mac Toolbox required to start the operating system. In many cases this was on a SIMM-like daughter board, and it would have been a true ROM that was unable to be reprogrammed. This is not the end of the story though, and [Doug Brown] set out on the trail of a Flash-based ROM module allowing the firmware on these machines to be updated.

The trail was warm thanks to an Apple developer utility found on a secondhand Mac prototype, allowing ROM flashing. A little disassembly allowed a list of valid IDs to be made, and this info coupled with a bit of reverse engineering from online photos of a real Apple Flash ROM from the ’90s allowed a new board to be created with four Am28F020  chips. He can now flash at will, with such oddities as running ROMs from different machines with the “wrong” startup chime. It’s an interesting little piece of 1990s Mac trivia, settled.

This isn’t the first time we’ve peered at Apple ROMs, indeed some of the older ones had plenty of Easter eggs hidden within.

Mobile Phones And The Question Of Declining Sperm Quality

November 28, 2023 by 105 Comments

In a world increasingly reliant on technology, a pressing question arises: can our dependence on gadgets, particularly mobile phones, be affecting our health in unexpected ways? A growing body of research is now pointing towards a startling trend – declining sperm quality in the human population – with mobile phones emerging as a potential culprit.

Recent studies have been sounding the alarm over a noticeable decline in sperm counts and quality across the globe. This decline isn’t just about quantity; it’s about the vitality, motility, and overall health of sperm cells. The implications of this trend are profound, affecting fertility rates and possibly even the long-term viability of populations. The situation is murky and complicated, but new studies suggest that cellular phones could have a role to play.

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Bowling With Strings Attached: The People Are Split

November 28, 2023 by 52 Comments

There’s a bowling revolution in play, and not all bowlers are willing participants. In fact, a few are on strike, and it’s all because bowling alleys across America are getting rid of traditional pinsetting machines in favor of a string-based system.

In hindsight, it seems obvious to this American: attach strings to the tops of bowling pins so they can be yanked upward into holes that settle down the action so that the pins can be reset. In fact, European bowling “houses” have used string pinsetters for decades, instead of lumbering machinery that needs regular maintenance and costs several thousand dollars a month to maintain.

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A 48 Volt Battery Pack With Carefully Balanced Cells

November 28, 2023 by 60 Comments

Many readers will have at some time or another built their own lithium-ion battery packs, whether they are using tiny cells or the huge ones found in automotive packs. A popular choice it to salvage ubiquitous 18650 cylindrical cells, as [limpkin] has with this 48 volt pack. It’s based around an off-the-shelf kit aimed at the e-bike market, but it’s much more than a simple assembly job.

Faced with a hundred salvaged cells of unknown provenance, the first thing to do was ensure that they were all balanced and showed the same voltage. Some might do this the inefficient way by hooking each one up to a charger and a programmable load, but in this case a much more radical route was taken. A huge PCB was designed with sockets for all hundred cells, connected in parallel through individual series resistors. This allowed them to balance to a common voltage before being discharged to a safe voltage for assembly. Their individual ESRs were the measured, and the best performing examples were then spot-welded into the final 13s-6p final pack.

We all use lithium-ion batteries, but how many of us know how they work?