2023 Halloween Hackfest: Quoth The Raven, “Caww!”

October 31, 2023 by 5 Comments

Sometimes, projects start in somewhat unlikely places. This one began when [Istvan Raduly] scored a fake raven at a neighbor’s garage sale and decided to turn it into a thunder-and-lightning decoration that would frighten even the bravest trick-or-treater.

Get close enough to this raven and you’ll set off the PIR sensor, which triggers lighting and sound effects, including some spooky glowing and blinking red eyes, general cawing, and of course, thunder. The light comes from a whopping 10-watt, 12-volt power LED. This bird’s brain is an Arduino Nano, which is protected from the 12V supply with a boost converter. As you might expect, the sounds are on an SD card and played through a DF Player Mini.

Spookiness aside, our favorite part might be the absolutely lovely job that [Istvan] did decorating the raven’s base. Hiding electronics and hot glue is one thing, but this is above and beyond. Be sure to check it out after the break, both in the safety of the house, and outside in the scary darkness.

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Dot Matrix Printer Gets An Epson Ribbon Transplant

October 31, 2023 by 19 Comments

What do you do when your dot matrix printer’s ribbon is torn to shreds after decades of use, and no new cartridges are available? You might like to attempt a ribbon transplant from another printer’s cartridge, and that’s just what [Chris Jones] did.

[Chris] was hoping to find a new ribbon for his Canon PW-1080A after the 33-year-old ribbon had been hammered to bits. With replacements unavailable, he instead turned to the more popular Epson FX80, for which new ribbons can still be found. Thankfully, the FX80’s ribbon is the same width as the one used in the Canon printer, even if the cartridge is of a completely different design.

The first step was to crack open the Canon cartridge to dump out the old ribbon. With that done, the Epson ribbon could be looped into the Canon cartridge and wound in using the built-in winder. With this done, [Chris] attempted a test print, but found results to be poor. The ribbon wasn’t advancing properly and there was a rather horrible noise.

The problem was that the Epson ribbon was significantly longer than the Canon part, and thus was getting jammed inside the cartridge housing. [Chris] was able to fix this by cutting out a slice of the Epson ribbon and sticking the two ends back together with superglue. With that done, the printer was happily up and running once more.

If you’ve got a dot matrix printer ribbon that’s dried up but not yet falling apart, you can always try reinking it. Video after the break.

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Chugging Along: A Steam-Powered Sawmill Still Makes Its Mark

October 31, 2023 by 11 Comments

[Rural Heritage TV] has video of a private tour of a working, two-story, steam-powered sawmill at Lake Itasca, Minnesota. This is believed to be one of the only working steam-powered band-sawmills in the country with a shotgun (or reciprocating) feed carriage. The carriage moves back and forth with a log while a monstrous 44-foot long bandsaw cuts pieces off on every stroke. There’s even a log turning mechanism, because if there’s one thing that never changes, it’s that time is money.

There is great footage of the whole thing in action, and also a serious tour of just how much work was needed to keep such a tool running. For example, in its heyday a machine like this would be swapping bands out for maintenance and sharpening every few hours.

Viewers unfamiliar with such machinery may notice the lack of rims or guard rails on the bandsaw and other belts and pulleys. How do bands stay centered on spinning wheels without falling off? The crowned pulley was the steam era’s solution, providing a means for belts to self-center without any need for rims or other additions.

This tour of the sawmill is a nifty peek at a technology that, at one point, ruled the roost. Watch it in action in the video, just under the page break. If that leaves you hungry to know more, there’s a second video that goes into added detail about saw sharpening and more.

One last tip: if you’re hungry to know more about the history of the steam engine, The Perfectionists is absolutely a book you should read because it goes into fascinating detail about that, and more.

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A woman with a black vest and pink shirt with curly hair stands behind a podium in front of a projected presentation. She is speaking and has her hands moving in a vague guesture.

Supercon 2022: Carrie Sundra Discusses Manufacturing On A Shoestring Budget

October 31, 2023 by 2 Comments

Making hardware is hard. This is doubly true when you’re developing a niche hardware device that might have a total production run in the hundreds of units instead of something mass market. [Carrie Sundra] has been through the process several times, and has bestowed her wisdom on how not to screw it up.

The internet is strewn with the remains of unfulfilled crowdfunding campaigns for tantalizing devices that seemed so simple when they showed of the prototype. How does one get something from the workbench into the world without losing their life savings and reputation?

[Sundra] walks us through her process for product development that has seen several products successfully launch without an army of pitchfork-wielding fiber crafters line up at her door. One of the first concepts she stresses is that you should design your products around the mantra, “Once it leaves your shop IT SHOULD NEVER COME BACK.” If you design for user-serviceability from the beginning, you can eliminate most warranty returns and probably make it easier to manufacture your widget to boot. Continue reading “Supercon 2022: Carrie Sundra Discusses Manufacturing On A Shoestring Budget” →

Building Penny’s Computer Watch From Inspector Gadget

October 31, 2023 by 4 Comments

When you help your bumbling Uncle Gadget with all kinds of missions, you definitely need a watch that can do it all. Penny’s video watch from Inspector Gadget has a ton of features including video communication with Brain and Chief Quimby, a laser, a magnet, a flashlight, a sonar signal, and much more.

To round out her Penny costume, [Becky Stern] has created a 3D printed version of Penny’s incredibly smart watch. It listens for Penny’s iconic phrase — come in, Brain! — and then loads a new picture of Brain on the rounded rectangle TFT display. Inside the watch is an Arduino Nicla Voice, which has to be one of the tinier machine learning-capable boards out there.

[Becky] created the watch case in Tinkercad and modified a watch band from Printables to fit her wrist. With such a small enclosure to work with, [Becky] ended up using that really flexible 30 AWG silicone-jacketed wire for all the fiddly connections between the Arduino and the screen.

After getting it all wired up to test, she found that the screen was broken, either from pressing it into the enclosure, or having a too-close encounter with a helping hands. Let that be a lesson to you, and check out the build video after the break.

More interested in Uncle Gadget’s goodies? Check out these go-go-Gadget shoes and this propeller backpack for skiers.

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Black 4.0 Is The New Ultrablack

October 31, 2023 by 104 Comments

Vantablack is a special coating material, moreso than a paint. It’s well-known as one of the blackest possible coatings around, capable of absorbing almost all visible light in its nanotube complex structure. However, it’s complicated to apply, delicate, and not readily available, especially to those in the art world.

It was these drawbacks that led Stuart Semple to create his own incredibly black paint. Over the years, he’s refined the formula and improved its performance, steadily building a greater product available to all. His latest effort is Black 4.0, and it’s promising to be the black paint to dominate all others.

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A schematic representation of the different ionospheric sub-layers and how they evolve daily from day to night periods. (Credit: Carlos Molina)

Ham Radio Operators’ Ionospheric Science During The Solar Eclipse

October 31, 2023 by 3 Comments

The Earth’s ionosphere is the ionized upper part of the atmosphere, and it’s also the most dynamic as it swells and ebbs depending on whether it’s exposed to the Sun or not. It’s the ionosphere that enables radio frequency communications to reach beyond the horizon, its thickness and composition also affects the range and quality of these transmissions. Using this knowledge, a group of ham radio operators used the October 14 solar eclipse to crowdsource an experiment, as part of the Ham Science Citizen Investigation (HamSCI) community.

A solar eclipse is an interesting consideration with ionospheric RF transmissions, as it essentially creates a temporary period of night time, which is when the ionosphere is the least dense, and thus weakening these transmissions and their total range. As with previous solar eclipses, they turned it into a kind of game, where each ham operator attempts to contact as many others as possible within the least amount of time. Using the collected data points on who was able to talk to whom on the globe, the event’s effect on RF transmissions could be plotted over time. For the August 21, 2017 solar eclipse, the results were published in a 2018 paper by N. A. Frissell et al. in Geophysical Research Letters.

One point which they wished to examine during the 2023 solar eclipse were the plasma bubbles that form near the Earth’s magnetic equator, in regions like Brazil. These plasma bubbles cause a lot of interference, which in the preliminary data can be seen as a clear Doppler shift of the signal due to the diffusion of the ionosphere as the eclipse’s effect took hold. For the next solar eclipse in April 2024 another experiment is scheduled, which will give even more ham radio operators the chance to sign up and contribute to ionospheric science.

Top image: A schematic representation of the different ionospheric sub-layers and how they evolve daily from day to night periods. (Credit: Carlos Molina)