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1028 Articles

Ask Hackaday: How Can You Build For A Ten Millennia Lifespan?

July 1, 2019 by 97 Comments

There’s been a lot of news lately about the Long Now Foundation and Jeff Bezos spending $42 million or so on a giant mechanical clock that is supposed to run for 10,000 years. We aren’t sure we really agree that it is truly a 10,000 year clock because it draws energy — in part — from people visiting it. As far as we can tell, inventor Danny Hills has made the clock to hoard energy from several sources and occasionally chime when it has enough energy, so we aren’t sure how it truly sustains itself. However, it did lead us to an interesting question: how could you design something that really worked for 10,000 years?

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What’s The Deal With Square Traces On PCBs

June 26, 2019 by 110 Comments

When designing a printed circuit board, there are certain rules. You should place decoupling capacitors near the power pins to each chip. Your ground planes should be one gigantic fill of copper; two ground planes connected by a single trace is better known as an antenna. Analog sections should be kept separate from digital sections, and if you’re dealing with high voltage, that section needs to be isolated.

One that I hear a lot is that you must never put a 90-degree angle on a trace. Some fear the mere sight of a 90-degree angle on a PCB tells everyone you don’t know what you’re doing. But is there is really no greater sin than a 90-degree trace on a circuit board?

This conventional wisdom of eschewing 90-degree traces is baked into everything we know about circuit board design. It is the first thing you’re taught, and it’s the first thing you’ll criticize when you find a board with 90-degree traces. Do square traces actually matter? The short answer is no, but there’s still a reason we don’t do it.

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You’re Sitting On An Engineering Masterpiece: Chairs As A Design Challenge

June 25, 2019 by 26 Comments

If you move as a hardware hacker through the sometimes surprisingly similar world of artists, craftspeople, designers, blacksmiths, and even architects, there’s one piece of work that you will see time and time again as an object that exerts a curious fascination. It seems that designing and building a chair is a rite of passage, and not just a simple chair, but in many cases an interesting chair.

An American-made Windsor chair from the turn of the 19th century. Los Angeles County Museum of Art [Public domain]
An American-made Windsor chair from the turn of the 19th century. Los Angeles County Museum of Art [Public domain]
Some of the most iconic seating designs that you will be instantly familiar with through countless mass-produced imitations began their lives as one-off design exercises. Yet we rarely see them in our community of hackers and makers, a search turns up only a couple of examples. This is surprising, not least because there is more than meets the eye to this particular piece of furniture. Your simple seat can be a surprisingly complex challenge.

Moving Charis From Artisan to Mass Market

The new materials and mass production techniques of the 19th and 20th centuries have brought high-end design into the hands of the masses, but while wealthy homes in earlier centuries had high-quality bespoke furniture in the style of the day, the traditional furniture of the masses was hand-made in the same way for centuries often to a particular style dependent on the region in which it was produced.

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Snoopy Come Home: The Search For Apollo 10

June 24, 2019 by 66 Comments

When it comes to the quest for artifacts from the Space Race of the 1960s, few items are more sought after than flown hardware. Oh sure, there have been stories of small samples of the 382 kg of moon rocks and dust that were returned at the cost of something like $25 billion making it into the hands of private collectors, and chunks of the moon may be the ultimate collector’s item, but really, at the end of the day it’s just rock and dust. The serious space junkie wants hardware – the actual pieces of human engineering that helped bring an epic adventure to fruition, and the closer to the moon the artifact got, the more desirable it is.

Sadly, of the 3,000,000 kg launch weight of a Saturn V rocket, only the 5,600 kg command module ever returned to Earth intact. The rest was left along the way, mostly either burned up in the atmosphere or left on the surface of the Moon. While some of these artifacts are recoverable – Jeff Bezos himself devoted a portion of his sizable fortune to salvage one of the 65 F1 engines that were deposited into the Atlantic ocean – those left on the Moon are, for now, unrecoverable, and in most cases they are twisted heaps of wreckage that was intentionally crashed into the lunar surface.

But at least one artifact escaped this ignominious fate, silently orbiting the sun for the last 50 years. This lonely outpost of the space program, the ascent stage from the Apollo 10 Lunar Module, appears to have been located by a team of amateur astronomers, and if indeed the spacecraft, dubbed “Snoopy” by its crew, is still out there, it raises the intriguing possibility of scoring the ultimate Apollo artifact by recovering it and bringing it back home.

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An Evening With Space Shuttle Atlantis

June 18, 2019 by 26 Comments

When I got the call asking if I’d be willing to fly down to Kennedy Space Center and cover an event, I agreed immediately. Then about a week later, I remembered to call back and ask what I was supposed to be doing. Not that it mattered, I’d gladly write a few thousand words about the National Crocheting Championships if they started holding them at KSC. I hadn’t been there in years, since before the Space Shuttle program had ended, and I was eager to see the exhibit created for the fourth member of the Shuttle fleet, Atlantis.

So you can imagine my reaction when I learned that the event Hackaday wanted me to cover, the Cornell Cup Finals, would culminate in a private viewing of the Atlantis exhibit after normal park hours. After which, the winners of the competition would be announced during a dinner held under the orbiter itself. It promised to be a memorable evening for the students, a well deserved reward for the incredible work they put in during the competition.

Thinking back on it now, the organizers of the Cornell Cup and the staff at Kennedy Space Center should truly be commended. It was an incredible night, and everyone I spoke to felt humbled by the unique experience. There was a real, palpable, energy about it that you simply can’t manufacture. Of course, nobody sitting under Atlantis that night was more excited than the students. Though I may have come in as a close second.

I’ll admit it was somewhat bittersweet to see such an incredible piece of engineering turned into a museum piece; it looked as if Atlantis could blast off for another mission at any moment. But there’s no denying that the exhibit does a fantastic job of celebrating the history and accomplishments of the Space Shuttle program. NASA officially considers the surviving Shuttle orbiters to be on a “Mission of Inspiration”, so rather than being mothballed in a hangar somewhere in the desert, they are out on display where the public can get up close and personal with one of humanities greatest achievements. Judging by the response I saw, the mission is going quite well indeed.

If you have the means to do so, you should absolutely make the trip to Cape Canaveral to see Atlantis and all the other fascinating pieces of space history housed at KSC. There’s absolutely no substitute for seeing the real thing, but if you can’t quite make the trip to Florida, hopefully this account courtesy of your humble scribe will serve to give you a taste of what the exhibit has to offer.

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Ask Hackaday: What Skills Would You Give A Twelve Year Old?

June 7, 2019 by 84 Comments

In several decades of hanging around people who make things, one meets a lot of people fascinated by locks, lock picking, and locksport. It’s interesting to be sure, but it had never gripped me until an evening in MK Makerspace when a fellow member had brought in his lockpicking box with its selection of locks, padlocks, and tools. I was shown the basics of opening cheap — read easy from that— padlocks, and though I wasn’t hooked for life I found it to be a fascinating experience. Discussing it the next day a friend remarked that it was an essential skill they’d taught their 12-year-old, which left me wondering, just what skills would you give to a 12-year-old? Continue reading “Ask Hackaday: What Skills Would You Give A Twelve Year Old?” →

The Fascinating World Of Solder Alloys And Metallurgy

May 30, 2019 by 57 Comments

Solder is the conductive metal glue that one uses to stick components together. If you get the component and the PCB hot enough, and melt a little solder in the joint, it will stay put and conduct reliably. But it’s far from simple.

There are many different solder alloys, and even the tip of the soldering iron itself is a multi-material masterpiece. In this article, we’ll take a look at the metallurgy behind soldering, and you’ll see why soldering tip maintenance, and regular replacement, is a good idea. Naturally, we’ll also touch upon the role that lead plays in solder alloys, and what the effect is of replacing it with other metals when going lead-free. What are you soldering with? Continue reading “The Fascinating World Of Solder Alloys And Metallurgy” →