DefCAD Triggers HTTP 451

August 1, 2018 by Tom Nardi 84 Comments

Depending on where you live, pointing your browser to Defcad.com yesterday may have shown you something you’d never seen before. It certainly did for me. That’s because I live in one of the two states (as of this writing) in the United States which have scrambled to block access to the online repository of firearm CAD files after they were approved for release by the US State Department.

Anyone using the internet in those states was presented with HTTP status code 451: “Unavailable For Legal Reasons”. This code was named for Ray Bradbury’s dystopian novel “Fahrenheit 451″, in which books are burned to censor the information they contain. Rather than simply returning the traditional 403 error, 451 can be used to signal that the server is willing to serve the user the information, but is being prevented from doing so by court order.

Whatever your personal feelings are on the public having unfettered access to technical information on firearms, this is still a worrying development. The First Amendment covers more than literal speech: source code and technical data is a form of expression just as much as a poem or song, and are equally protected. If the federal government believes the files that Cody Wilson’s Defense Distributed offers up are not restricted by International Traffic in Arms Regulations (ITAR), then how can a citizen of the United States not view them? The question remains unanswered and overnight a federal judge granted a restraining order to restrict the website for the remaining states.

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Retrotechtacular: Apex Radio — The Forgotten HiFi

July 31, 2018 by Al Williams 5 Comments

Broadcasting has changed a lot in the last few decades. We have satellite radio, internet streaming, HD radio all crowding out the traditional AM and FM bands. FM became popular because the wider channels and the modulation scheme allowed for less static and better sound reproduction. If you’ve never tried to listen to an AM radio station at night near a thunderstorm, you can’t appreciate how important that is. But did you know there was another U.S. broadcast band before FM that tried to solve the AM radio problem? You don’t hear about it much, but Apex or skyscraper radio appeared between 1937 and 1941 and then vanished with the onslaught of FM radio.

If you’ve heard of Apex radio — or if you are old enough to remember it — then you are probably done with this post. For everyone else, consider what radio looked like in 1936. The AM band had 96 channels between 550 and 1500 kHz. Because those frequencies propagate long distances at night, the FCC had a complex job of ensuring stations didn’t interfere with each other. Tricks like carefully choosing the location of stations, reducing power at night, or even shutting a station down after dark, were all used to control interference.

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Kepler Planet Hunter Nears End Of Epic Journey

July 31, 2018 by Tom Nardi 50 Comments

The Kepler spacecraft is in the final moments of its life. NASA isn’t quite sure when they’ll say their last goodbye to the space telescope which has confirmed the existence of thousands of exoplanets since its launch in 2009, but most estimates give it a few months at best. The prognosis is simple: she’s out of gas. Without propellant for its thrusters, Kepler can’t orient itself, and that means it can’t point its antenna to Earth to communicate.

Now far as spacecraft failures go, propellant depletion isn’t exactly unexpected. After all, it can’t pull into the nearest service station to top off the tanks. What makes the fact that Kepler will finally have to cease operations for such a mundane reason interesting is that the roughly $600 million dollar space telescope has already “died” once before. Back in 2013, NASA announced Kepler was irreparably damaged following a series of critical system failures that had started the previous year.

But thanks to what was perhaps some of the best last-ditch effort hacking NASA has done since they brought the crew of Apollo 13 home safely, a novel way of getting the spacecraft back under control was implemented. While it was never quite the same, Kepler was able to continue on with modified mission parameters and to date has delivered so much raw data that scientists will be analyzing it for years to come. Not bad for a dead bird.

Before Kepler goes dark for good, let’s take a look at how NASA managed to resurrect this planet hunting space telescope and greatly expand our knowledge of the planets in our galaxy.

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Circuit VR: An (Almost) Practical Buck Converter

July 27, 2018 by Al Williams 9 Comments

In the last installment of Circuit VR, we walked around a simplified buck converter. The main simplification was using a constant PWM signal. The result is that the output voltage is a fixed fraction of the input voltage. For a regulator, the pulse width will need to depend on the output voltage so that any changes in the output are self-correcting. So this time, we’ll make a regulator, although we’ll still use a few Spice elements you’d have to replace in a practical design. In particular, we’ll assume you can generate a triangle wave, which is easy enough, and produce a stable 2.5 V reference.

The idea is to take a voltage reference and compare it to the output. We’ll think of the difference between the two as an error voltage, and use a comparator combined with a triangle wave generator to produce a PWM signal that is proportional to the error, and thus works to hold the output voltage constant.

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The Hot And Cold Of Balanced Audio

July 27, 2018 by Dan Maloney 45 Comments

A few summers of my misspent youth found me working at an outdoor concert venue on the local crew. The local crew helps the show’s technicians — don’t call them roadies; they hate that — put up the show. You unpack the trucks, put up the lights, fly the sound system, help run the show, and put it all back in the trucks at the end. It was grueling work, but a lot of fun, and I got to meet people with names like “Mister Dog Vomit.”

One of the things I most remember about the load-in process was running the snakes. The snakes are fat bundles of cables, one for audio and one for lighting, that run from the stage to the consoles out in the house. The bigger the snakes, the bigger the show. It always impressed me that the audio snake, something like 50 yards long, was able to carry all those low-level signals without picking up interference from the AC thrumming through the lighting snake running right alongside it, while my stereo at home would pick up hum from the three-foot long RCA cable between the turntable and the preamp.

I asked one of the audio techs about that during one show, and he held up the end of the snake where all the cables break out into separate connectors. The chunky silver plugs clinked together as he gave his two-word answer before going back to patching in the console: “Balanced audio.”

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How—And Why—To Avoid Tolerance Stacking In Your Technical Drawings

July 25, 2018 by Cameron Coward 49 Comments

If you want to have your part designs fabricated, you’re going to need to provide the manufacturer with a technical drawing. Yes, 3D printers and many modern machine tools rely on toolpaths created from 3D models. But, there is a good chance the manufacturer will be recreating the 3D model in their own system, instead of using the one you provided. Or, they may use traditional manual machining and not touch a 3D model at all. More importantly, the technical drawing gives them vital information on how closely they need to adhere to your dimensions in order for you to accept the parts.

On a technical drawing, the dimension that you want is called the nominal. But, no manufacturing is ever perfect, so you have to allow some wiggle room in what you’ll accept. That wiggle room is called tolerance. Maybe your part could be a little longer than specified and it wouldn’t affect the functionality. Maybe it could be a little shorter—or either. Specifying a tolerance is necessary, because it tells the manufacturer exactly how much wiggle room you’re giving them.

But, tolerances can introduce unforeseen consequences if you’re not careful. The wiggle room provided by tolerances is absolutely necessary, but if you don’t use them properly you can easily end up with unusable parts, even if the manufacturer followed your instructions to the letter. That usually happens because you have multiple tolerances being added together, which is called tolerance stacking.

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Edwin Armstrong’s Battle For FM Radio

July 24, 2018 by Al Williams 50 Comments

Chances are you have at least one radio that can receive FM stations. Even though FM is becoming less used now with Internet and satellite options, it still is more popular than the older AM radio bands. FM was the brainchild of an inventor you may have heard of — Edwin Armstrong — but you probably don’t know the whole story. It could make a sort of radio-themed soap opera. It is a story of innovation, but also a story of personal vanity, corporate greed, stubbornness, marital problems, and even suicide. The only thing missing is a long-lost identical twin sibling to turn it into a full telenovela.

Early Days

Armstrong grew up in New York and because of an illness that gave him a tic and caused him to be homeschooled, he was somewhat of a loner. He threw himself into his interest in electric and mechanical devices. By 1909 he was enrolled in Columbia University where professors noted he was very focused on what interested him but indifferent to other studies. He was also known as someone more interested in practical results than theory. He received an electrical engineering degree in 1913.

Unlike a lot of college graduates, Armstrong didn’t go work for a big firm. Instead, he set up a self-financed independent lab at Columbia. This sounded good because it meant that he would own the patents on anything invented there. But it would turn out to be a two-edged sword.

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