3D Printing The Final Frontier

December 18, 2017 by Tom Nardi 29 Comments

While down here there’s room for debate about the suitability of 3D printing for anything more serious than rapid prototyping, few would say the same once you’ve slipped the surly bonds of Earth. With 3D printing, astronauts would have the ability to produce objects and tools on-demand from a supply of inert raw building materials. Instead of trying to pack every conceivable spare part for a mission to Mars, replacements (assuming a little forward thinking on the part of the spacecraft designers) can be made to order out of the stock of raw plastic or metal kept on-board. The implications of such technology for deep space travel or off-world settlement simply cannot be overstated.

In the more immediate future, 3D printing can be used to rapidly develop and deploy unmanned spacecraft. Tiny satellites (referred to as CubeSats) could be printed, assembled, and deployed by astronauts already in orbit. Innovations such as these could allow science missions to be planned and executed in months instead of years, and at a vastly reduced cost.

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Hardware Heroes: Isambard Kingdom Brunel

December 15, 2017 by Jenny List 45 Comments

There are some notable figures in history that you know of for just one single thing. They may have achieved much in their lifetimes or they may have only been famous for Andy Warhol’s fifteen minutes, but through the lens of time we only know them for that single achievement. Then on the other hand there are those historic figures for whom there is such a choice of their achievements that have stood the test of time, that it is difficult to characterize them by a single one.

[Isambard Kingdom Brunel], in front of the launching chains for the Great Eastern. [Public domain] — Isambard Kingdom Brunel, in front of the launching chains for the *Great Eastern*. [Public domain]

Such is the case of Isambard Kingdom Brunel, the subject of today’s Hardware Heroes piece. Do we remember him for his involvement in the first successful tunnel to pass beneath a river, as a builder of some of the most impressive bridges on the 19th century, the innovator in all aspects of rail engineering, the man behind the first screw-driven ocean-going iron ship, or do we remember him as all of those and more?

It is possible that if you are not British, or in particular you are not from the West of England, this is the first you’ve heard of Brunel. In which case he is best described as a towering figure of many aspects of engineering over the middle years of the 19th century. His influence extended from civil engineering through the then-emerging rail industry, to shipbuilding and more, and his legacy lives on today in that many of his works are still with us.

Engineering: The Family Trade

Brunel’s father, Marc Brunel, was an engineer and refugee from the French Revolution who found success in providing the British Navy with a mass-production system for wooden pulley blocks as used in the rigging of sailing ships. He enters this story for his grand project, the world’s first tunnel to be dug under a navigable river, beneath London’s River Thames from Rotherhithe to Wapping, and for his patented tunneling shield which made it possible to be dug.

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Truly Terrible Dimensioned Drawings

December 14, 2017 by Brian Benchoff 147 Comments

I’m in the planning stages of a side project for Hackaday right now. It’s nothing too impressive, but this is a project that will involve a lot of electromechanical parts. This project is going to need a lot of panel mount 1/8″ jacks and sockets, vertical mount DIN 5 connectors, pots, switches, and other carefully crafted bits of metal. Mouser and Digikey are great for nearly every other type of electrical component, but when it comes to these sorts of electromechanical components, your best move is usually to look at AliExpress or DealExtreme, finding something close to what you need, and buying a few hundred. Is this the best move for a manufacturable product? No, but we’re only building a few hundred of these things.

I have been browsing my usual Internet haunts in the search for the right bits of stamped brass and injection molded plastic for this project, and have come to a remarkable conclusion. Engineers, apparently, have no idea how to dimension drawings. Drafting has been a core competency for engineers from the dawn of time until AutoCAD was invented, and now we’re finally reaping the reward: It’s now rare to find a usable dimensioned drawing on the Internet.

This post is going to be half rant, half explanation of what is wrong with a few of the dimensioned drawings I’ve found recently. Consider this an example of what not to do. There is no reason for the state of engineering drawing to be this bad.

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Accident Forgiveness Comes To GPLv2

December 13, 2017 by Tom Nardi 40 Comments

Years ago, while the GPLv3 was still being drafted, I got a chance to attend a presentation by Richard Stallman. He did his whole routine as St IGNUcius, and then at the end said he would be answering questions in a separate room off to the side. While the more causal nerds shuffled out of the presentation room, I went along with a small group of free software aficionados that followed our patron saint into the inner sanctum.

When my turn came to address the free software maestro, I asked what advantages the GPLv3 would have to a lowly hacker like myself? I was familiar with the clause about “Tivoization“, the idea that any device running GPLv3 code from the manufacturer should allow the user to be able to install their own software on it, but this didn’t seem like the kind of thing most individuals would ever need to worry about. Was there something in the new version of the GPL that would make it worth adopting in personal or hobby projects?

Interestingly, a few years after this a GPLv2 program of mine was picked up by a manufacturer and included in one of their products (never underestimate yourself, folks). So the Tivoization clause was actually something that did apply to me in the end, but that’s not the point of this story.

Mr. Stallman responded that he believed the biggest improvement GPLv3 made over v2 for the hobbyist programmer was the idea of “forgiveness” in terms of licensing compliance. Rather than take a hard line approach like the existing version of the GPL, the new version would have grace periods for license compliance. In this way, legitimate mistakes or misunderstandings of the requirements of the GPL could be resolved more easily.

So when I read the recent announcement from Red Hat that said they would be honoring the grace period for GPLv2 projects, I was immediately interested. Will the rest of the community follow Red Hat’s lead? Will this change anyone’s mind when deciding between the GPL v2 and v3? Is this even a good idea? Join me below as I walk through these questions.

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Maria Mitchell: The First Woman Astronomy Professor

December 12, 2017 by Dan Maloney 11 Comments

On an October night in 1847, a telescope on the roof of the Pacific National Bank building on Nantucket Island was trained onto the deep black sky. At the eyepiece was an accomplished amateur astronomer on the verge of a major discovery — a new comet, one not recorded in any almanac. The comet, which we today know by the dry designator C/1847 T1, is more popularly known as “Miss Mitchell’s Comet,” named after its discoverer, a 29-year old woman named Maria Mitchell. The discovery of the comet would, after a fashion, secure her reputation as a scholar and a scientist, but it was hardly her first success, and it wouldn’t be her last by a long shot.

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Living On The Moon: The Challenges

December 12, 2017 by Steven Dufresne 185 Comments

Invariably when we write about living on Mars, some ask why not go to the Moon instead? It’s much closer and has a generous selection of minerals. But its lack of an atmosphere adds to or exacerbates the problems we’d experience on Mars. Here, therefore, is a fun thought experiment about that age-old dream of living on the Moon.

Inhabiting Lava Tubes

Lava tube with collapsed pits near Gruithuisen crater

The Moon has even less radiation protection than Mars, having practically no atmosphere. The lack of atmosphere also means that more micrometeorites make it to ground level. One way to handle these issues is to bury structures under meters of lunar regolith — loose soil. Another is to build the structures in lava tubes.

A lava tube is a tunnel created by lava. As the lava flows, the outer crust cools, forming a tube for more lava to flow through. After the lava has been exhausted, a tunnel is left behind. Visual evidence on the Moon can be a long bulge, sometimes punctuated by holes where the roof has collapsed, as is shown here of a lava tube northwest from Gruithuisen crater. If the tube is far enough underground, there may be no visible bulge, just a large circular hole in the ground. Some tubes are known to be more than 300 meters (980 feet) in diameter.

Lava tubes as much as 40 meters (130 feet) underground can also provide thermal stability with a temperature of around -20°C (-4°F). Having this stable, relatively warm temperature makes building structures and equipment easier. A single lunar day is on average 29.5 Earth days long, meaning that we’ll get around 2 weeks with sunlight followed by 2 weeks without. During those times the average temperatures on the surface at the equator range from 106°C (224°F) to -183°C (-298°F), which makes it difficult to find materials to withstand that range for those lengths of time.

But living underground introduces problems too.

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The IBM PC That Broke IBM

December 11, 2017 by Steven Dufresne 129 Comments

It was the dawn of the personal computer age, a time when Apple IIs, Tandy TRS-80s, Commodore PETs, the Atari 400 and 800, and others had made significant inroads into schools and people’s homes. But IBM, whose name was synonymous with computers, was nowhere to be seen. And yet within a few years, the IBM PC would be the dominant player.

Those of us who were around at the time cherished one of those early non-IBM computers, and as the IBM PC came out, either respected it, looked down on it, or did both. But now, unless your desktop machine is a Mac, you probably own a computer that owes its basic design to the first IBM PC.

The Slow Moving Elephant

IBM System/360 Model 30 mainframe by Dave Ross CC BY 2.0

In the 1960s and 1970s, the room-filling mainframe was the leading computing platform and the IBM System/360 held a strong position in that field. But sales in 1979 in the personal computer market were $150 million and were projected to increase 40% in 1980. That was enough for IBM to take notice. And they’d have to come up with something fast.

Fast, however, wasn’t something people felt IBM could do. Decisions were made through committees, resulting in such a slow decision process that one employee observed, “that it would take at least nine months to ship an empty box.” And one analyst famously said, “IBM bringing out a personal computer would be like teaching an elephant to tap dance.”

And yet, in just a few short years, IBM PCs dominated the personal computer market and the majority of today’s desktops can trace their design back to the first IBM PC. With even more built-in barriers which we cover below, how did the slow-moving elephant make this happen?

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