Teardown: 3D Printed Space Shuttle Lamp

Since the very beginning, the prevailing wisdom regarding consumer desktop 3D printers was that they were excellent tools for producing prototypes or one-off creations, but anything more than that was simply asking too much. After all, they were too slow, expensive, and finicky to be useful in a production setting. Once you needed more than a few copies of a plastic part, you were better off biting the bullet and moving over to injection molding.

But of course, things have changed a lot since then. Who could have imagined that one day you’d be able to buy five 3D printers for the cost of the crappiest Harbor Freight mini lathe? Modern 3D printers aren’t just cheaper either, they’re also more reliable and produce higher quality parts. Plus with software like OctoPrint, managing them is a breeze. Today, setting up a small print farm and affordably producing parts in mass quantities is well within the means of the average hobbyist.

Space shuttle lamp
Flickering LEDs provide a sense of motion

So perhaps I shouldn’t have been so surprised when I started seeing listings for these 3D printed rocket lamps popping up on eBay. Available from various sellers at a wide array of price points depending on how long you’re willing to wait for shipping, the lamps come in several shapes and sizes, and usually feature either the Space Shuttle or mighty Saturn V perched atop a “exhaust plume” of white PLA plastic. With a few orange LEDs blinking away on the inside, the lamp promises to produce an impressive flame effect that will delight space enthusiasts both young and old.

As a space enthusiast that fits somewhere in between those extremes, I decided it was worth risking $30 USD to see what one of these things looked like in real life. After waiting a month, a crushed up box arrived at my door which I was positive would contain a tiny mangled version of the majestic lamp I was promised — like the sad excuse for a hamburger that McBurgerLand actually gives you compared to what they advertise on TV.

But in person, it really does look fantastic. Using internally lit 3D printed structures to simulate smoke and flame is something we’ve seen done in the DIY scene, but pulling it off in a comparatively cheap production piece is impressive enough that I thought it deserved a closer look.

Now it’s always been my opinion that the best way to see how something was built is to take it apart, so I’ll admit that the following deviates a bit from the rest of the teardowns in this series. There’s no great mystery around flickering a couple LEDs among Hackaday readers, so we already know the electronics will be simplistic in the extreme. This time around the interesting part isn’t what’s on the inside, but how the object itself was produced in the first place.

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An Amiga computer at NASA

Retrotechtacular: Amiga Pips The PC For Mission-Critical Computing At NASA

In 1986, a group of NASA engineers faced a difficult choice in solving their data processing woes: continue tolerating the poor performance of PC architecture, or pony up the cash for exotic workstations. It turns out that the Commodore Amiga was an intriguing third choice, except for the fact that, paradoxically, it didn’t cost enough. Oh, and Apple wanted nothing to do with any of it.

Steeped in history, NASA’s Hangar AE is a hub for launch vehicle telemetry and other mission communications, primarily during prelaunch phases for launches at Cape Canaveral. Throughout the late 20th century, Hangar AE supported NASA launch vehicles in all shapes and sizes, from the Atlas-Centaur evolutions to the mighty Titan family. It even supported user data from the Space Shuttle program. Telemetry from these missions was processed at Hangar AE before being sent out to other NASA boffins, and even transmitted worldwide to other participating space agencies.

Coming down from decades of astronomical levels of funding, the 1980s was all about tightening the belt, and NASA needed budget solutions that didn’t skimp on mission safety. The Commodore Amiga turned out to be the right choice for processing launch vehicle telemetry. And so it was still, when cameras from the Amiga Atlanta group were granted permission to film inside Hangar AE.

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Game Development Hack Chat

Join us on Wednesday, August 18 at noon Pacific for the Game Development Hack Chat with Kyle Donnelly!

Chances are we all have fallen into the time trap of computer games at one point or another. It’s easy to do — the worlds that games put before us can be immersive and addictive, and even if they’re populated by fantastical creatures hell-bent on our virtual destruction, they offer a degree of escapism and relaxation that can be hard to come by with any other form of entertainment.

But what does it take to build these virtual worlds? How exactly does one come up with all the ideas needed to make a game fresh and exciting? And once you’ve got the ideas, how do you turn them into the code needed to make the whole thing work? Kyle Donnelly has quite a bit of experience with the game development process, seeing his idea through from initial prototyping to working with a publisher and even getting the game demonstrated at conventions. Along the way, he picked up a collection of tips and shortcuts to make the process easier, as well as developing a small suite of tools to help set up and test game levels quickly and easily, and to deal with the custom physics of his virtual world.

Join us as Kyle stops by the Hack Chat to talk about game development from an angle that rarely gets much coverage — from the software side.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, August 18 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Banner Art: Video Games Awesome Fanart by sacolin99.

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Hackaday Links: August 15, 2021

Unless you’re in the market for a new car, household appliance, or game console, or if you’re involved in the manufacture of these things, chances are pretty good that the global semiconductor shortage hasn’t directly impacted you yet. But we hobbyists might be due for a comeuppance as the chip shortage starts to impact our corner of the market. We suppose it’s natural that supplies of the chips needed to build Arduinos and Raspberry Pis would start to dry up, as semiconductor manufacturers realign their resources to service their most lucrative markets. Still, it was all sort of abstract until now, but seeing dire quotes from the likes of Adafruit, Pololu, and Sparkfun about the long lead times they’re being quoted — some chips won’t be seen until 2023! — is disheartening. As are the reports of price gouging and even hoarding; when a $10 part can suddenly command $350, you know something has gone seriously wrong.

But have no fear — we’re certain the global chip shortage will have no impact on the planned 2027 opening of the world’s first space hotel. Voyager Station — once dubbed Von Braun Station but renamed for some reason — looks for all the world like Space Station V in “2001: A Space Odyssey”, or at least half of it. The thing is enormous — witness the Starship docked in the center hub, as well as the several dozen shuttle-like craft — escape pods, perhaps? — attached to the outer rim. The renders are imaginative, to say the least — the station looks very sleek, completely unfettered by such banalities as, say, solar panels. We get that a private outfit needs to attract deep-pocketed investors, and that one doesn’t do that by focusing on the technical details when they can sell a “premium experience”. But really, if you’re going to space, do you want basically the same look and feel as a premium hotel on Earth, just with a better view? Or would you rather feel like you’ve actually traveled to space?

Speaking of space, did you ever wonder what the first programmable calculator in space was? Neither did we, but that doesn’t mean we didn’t find this detailed story about the HP-65 that was sent up on the Apollo-Soyuz Test Project in 1975 pretty fascinating. The ASTP was the last hurrah of Apollo, and an often underappreciated engineering challenge. Linking up the two spacecraft safely was not trivial, and a fair number of burn calculations had to be made in orbit to achieve rendezvous and docking, as well as to maintain orbit. The HP-65, a programmable calculator that went for about $750 at the time (for the non-space-rated version, of course) had several programs loaded onto its removable magnetic cards, and the Apollo crew used it to verify the results calculated by the Apollo Guidance Computer (AGC).

Facebook, a company that exists by providing people with a product they don’t need but now somehow can’t live without, is now dipping a toe into weird, weird waters: reverse-passthrough virtual reality. The idea, we take it, is that as users more widely adopt VR and integrate it into their daily lives, the VR headsets everyone will be wearing will make face-to-face contact more difficult. So what better way to solve that problem than by projecting a live image of the VR user’s eyes onto a screen outside the VR rig, for any and all to see? Pure genius, and not the least bit creepy. They’ve perhaps got a bit of work to go before achieving their goal of “seamless social connection between real and virtual worlds”.

And speaking of eyes, it’s good to know that developers are still hard at work keeping the most vital applications running at peak efficiency on today’s hardware. Yes, the venerable XEyes, a program for the X Window System on Unix-like operating systems that draws a pair of googly eyes on the screen to follow your mouse movements, has finally moved to version 1.2.0. It’s been 11 years since the 1.1.0 upgrade, so it was a long time coming. If you haven’t had the chance to play with XEyes, fear not — just about any Linux machine should be able to show you what you’ve been missing. Or, you know, you could even run it on a camera as the video below the break shows.

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Goals And Goalposts

In the winter, I hatched a vague plan to learn some of the modern unmanned aerial vehicle tech. Everybody needs an autonomous vehicle, and we’ve got some good flying fields within walking distance, so it seemed like it could work. Being me, that meant buying the cheapest gear that could possibly work, building up the plane by myself, and generally figuring out as much as possible along the way. I learn more by making my own mistakes anyway. Sounds like a good summer project.

Fast-forward to August, and the plane is built, controller installed, and I’ve spent most of the last month trying to make them work well together. (The firmware expects a plane with ailerons, and mine doesn’t have them, but apparently I’d rather tweak PID values than simply add a couple wing servos.) But it’s working well enough that it’s launching, flying autonomous waypoint missions, and coming home without any intervention. So, mission accomplished, right?

Destination: that furthest red roof

Nope. When I’m enjoying a project, I have a way of moving the goalposts on myself. I mean, I don’t really want to be done anyway. When a friend asked me a couple weeks ago what I was planning to do with the plane, I said “take nice aerial videos of that farm over there.” Now I see flight opportunities everywhere, and need to work on my skills. The plane needed an OLED display. It probably still needs Bluetooth for local configuration as well. Maybe a better long-range data link…

This is creeping featurism and moving-the-goalposts in the best of ways. And if this were a project with a deadline, or one that I weren’t simply enjoying, it would be a problem. Instead, having relatively low-key goals, meeting them, and letting them inspire me to set the next ones has been a blast. It makes me think of Donald Papp’s great article on creating hacking “win” projects. There he suggests creating simple goals to keep yourself inspired. I don’t think I could have planned out an “optimal” set of goals to begin with — I’ve learned too much along the way that the next goal isn’t obvious until I know what new capabilities I have. Creeping is the only way.

What about you? Do you plan your hobby projects completely in advance? Not at all? Or do you have some kind of hybrid, moving-the-goalposts sort of strategy?

Retrotechtacular: LA’s Hilarious Subway Safety Film From 1992

Subways! They’ve been around for an awfully long time; almost as long as modern railways themselves, believe it or not. Building underground was undertaken in earnest by those in the 19th century, who set out to build networks of stations to allow residents to get around a city quickly and effectively.

That fact should stick in your mind as you sample this glorious retro video from 1992. “L.A. Underground – Safety in the Extreme” is a guide for Californians, aiming to educate residents about the new B Line subway that opened the following year. The video acts as if the subway is a new fangled, mysterious thing, with a couple of confusing off-the-wall moments as well. If you’re a transport enthusiast or get excited about weird public films, this one’s for you.

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Hackaday Podcast 131: Have A Heart, Transputer Pi, Just The Wing, And A Flipped Cable Fries Radio

Hackaday editors Mike Szczys and Elliot Williams recount the past week in hardware hacking. There’s a new Tamagochi hack that runs the original ROM on plain old microcontrollers like the STM32. Did you know you can blast the Bayer filter off a camera sensor using a powerful laser and the sensor will still work? We didn’t. There was a lot of debate this week about a commercial jet design alteration that would remove windows — but it’s for the good cause of making the plane more efficient. We marvel at what it takes to pump blood with an artificial heart, and go down the troubleshooting rabbit hole after the magic smoke was let out of a radio.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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