Sonoff Postmortem Finds Bugs, Literally

June 5, 2018 by Tom Nardi 48 Comments

While nobody is exactly sure on the exact etymology of the term, Thomas Edison mentioned some of his inventions being riddled with “bugs” in a letter he wrote all the way back to 1878. In the context of computers, any loyal Hackaday reader should know Grace Hopper’s infamous account of a moth being caught in an early electromechanical computer’s relays. To this pantheon of troublesome insects, we would humbly summit the story of a Sonoff TH16 switch being destroyed by a lowly ant.

According to [CNX Software], the Sonoff TH16 had been working perfectly for a year and a half before the first signs of trouble. One day the switch wouldn’t respond to commands, and a power cycle didn’t seem to clear the issue. Upon opening up the device to see what had gone amiss, it was clearly apparent something had burned up. But upon closer inspection, it wasn’t a fault with the design or even a shoddy component. It was the product of an overly curious ant who got a lot more than he bargained for.

Consulting the wiring diagram of the Sonoff, it appears this poor ant had the terrible misfortune of touching the pins of a through hole capacitor on the opposite side of the board. Bridging this connection not only gave him a lethal jolt, but apparently caused enough current to surge through a nearby resistor that it went up in smoke.

Now, some might wonder (reasonably so) about the conditions in which this switch was operating. If bugs could climb into it, it’s not unreasonable to assume it wasn’t well protected from the elements. Perhaps damp conditions were to blame for the failure, and the image of the ant “riding the lighting” is nothing more than a coincidence. Maybe. But sometimes you just gotta believe.

Incidentally, if you’d like to learn more about the woman who helped secure “bugs” in the IT lexicon, here’s a good place to start.

Ed Note: If you think you’re having deja vu all over again, we did point to this story in the Sunday Links roundup, but the graphics are just so good we couldn’t resist running it in full.

Silicon Nanowires Create Flexible Photodetectors

June 3, 2018 by Drew Risinger 5 Comments

Modern display and solar cell technologies are built with a material called Indium Tin Oxide (ITO). ITO has excellent optical transparency and electrical conductivity, and the material properties needed for integration in large-scale manufacturing. However, we’re not content with just merely “good enough” nowadays, and need better materials to build ever better devices. Graphene and carbon nanotubes have been considered as suitable replacements, but new research has identified a different possibility: nanowires.

Researchers from the Indian Association for the Cultivation of Science (IACS) and the Centre for Research on Adaptive Nanostructures and Nanodevices (CRANN) in Ireland have demonstrated a seamless silicon nanowire junction that can be used for photodetector and display technology.

Before you get lost in the jargon, let’s take a step back. A nanowire is just a very narrow length of wire, on the order of 1 nanometer across. When silicon is used at this scale, electrical charges can become stuck (called “charge trapping”), which means that the holes and electrons are separated, allowing for transistors and photovoltaics. By controlling where these holes form in the nanowire, you can create a “seamless” junction without using any dopant materials to create impurities, as is done in modern CMOS transistors

These material properties allow the functionality of a junction, but it still needs to be easily and repeatably manufactured. To solve this problem, the team put the nanowire transistors on a flexible polymer, which should enable flexible nanowire applications, such as a roll-up screen.

The first step towards a display is a simple photodetector, just consisting of a basic P-N junction, but they hope this technology will eventually be useful in “smart windows” due to the junctions’ applicability to photodetectors and cameras. Moving to emitting light for displays or creating a solar cell using this technology will probably take some time.

Do you have any experience with different materials for creating junctions? What would you do with a small, transparent photodetector? We’ve featured homebrew solar cells before, as well as creating DIY semiconductors. We’ve also seen silver nanowires for wearable circuits.

[Via IEEE Spectrum]

An Electromagnet Brings Harmony To This Waving Cat

June 1, 2018 by Kerry Scharfglass 9 Comments

We’ve noticed waving cats in restaurants and stores for years, but even the happy bobbing of their arm didn’t really catch our attention. Maybe [Josh] had seen a couple more than we have when it occurred to him to take one apart to see how they work. They are designed to run indoors from unreliable light sources and seem to bob along forever. How do the ubiquitous maneki-neko get endless mechanical motion from one tiny solar cell?

Perhaps unsurprisingly given the prevalence and cost of these devices, the answer is quite simple. The key interaction is between a permanent magnet mounted to the end of the waving arm/pendulum and a many-turn wire coil attached to the body. As the magnet swings over the coil, its movement induces a voltage. A small blob of analog circuitry reacts by running current through the coil. The end effect is that it “senses” the magnet passing by and gives it a little push to keep things moving. As long as there is light the circuit can keep pushing and the pendulum swings forever. If it happens to stop a jolt from the coil starts the pendulum swinging and the rest of the circuit takes over again. [Josh] points to a similar circuit with a very nice write up in an issue of Nuts and Volts for more detail.

We’ve covered [Josh]’s toy teardowns before and always find this category of device particularly interesting. Toys and gadgets like the maneki-neko are often governed by razor-thin profit margins and as such must satisfy an extremely challenging intersection of product constraints, combining simple design and fabrication with just enough reliability to not be a complete disappointment.

For more, watch [Josh] describe his method in person after the break, or try flashing his code to an Arduino and make a waving cat of your own.

Continue reading “An Electromagnet Brings Harmony To This Waving Cat” →

Tiny FPGA Board Fits In Your Laptop

May 31, 2018 by Eric Evenchick 37 Comments

There are a bunch of FPGA development boards to choose from, but how many will fit inside your laptop? The PicoEVB is a tiny board that connects to a M.2 slot and provides an evaluation platform for the Xilinx Artix-7 FPGA family.

This minimalist board sports a few LEDs, a PCIe interface, an integrated debugger, on-board EEPROM, and some external connectors for hooking up other bits and pieces. The M.2 connector provides the board with power, USB for debugging, and PCIe for user applications.

A major selling point of this board is the PCIe interface. Most FPGA boards with PCIe will cost over a grand, and will only fit in a large desktop computer. The lower priced options use older FPGAs. The PicoEVB is tiny and retails for $219. Not a bad deal when the FPGA on-board costs nearly $100.

The PicoEVB is also open source. Design files and sample projects can be found on Github.

[Thanks to Adam Hunt for the tip!]

This Robot Barfs Comics!

May 25, 2018 by Rich Hawkes 7 Comments

If there’s one thing that’s more fun than a comic, it’s a randomly generated comic. Well, perhaps that’s not true, but Reddit user [cadinb] wrote some software to generate a random comic strip and then built a robot case for it. Push a button on the robot and you’re presented with a randomly generated comic strip from the robot’s mouth.

The software that [cadinb] wrote is in Processing, an open source programming language and “sketchbook” for learning to code if you’re coming from a visual arts background. The Processing code determines how the images are cropped and placed and what kind of background they get. Each image is hand drawn by [cadinb] and has information associated with it so the code knows what the main focus of the image is. Once the panels are created, the final image is passed on to a thermal printer for printing. Everything is controlled from a Python script running on a Raspberry Pi and the code, strip artwork, and case is all available online to check out.

Now that the comic can print, a case is needed for the printer and controls. [cadinb] designed a case in Illustrator after creating a prototype out of foam core. The design was laser cut and then coloured – the main body with fabric dye and the arms stained with coffee!

Now [cadinb] has a robot that can sit on his table at conventions and a fan can press a button and have a randomly generated comic strip printed out before their eyes! We have a neat article about printing a comic on a strand of hair, and one about bringing the Banana Jr. 6000 to life!

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Automatic I2C Address Allocation For Daisy-Chained Sensors

May 23, 2018 by Jenny List 23 Comments

Many readers will be familiar with interfacing I2C peripherals. A serial line joins a string of individual I2C devices, and each of the devices has its own address on that line. In most cases when connecting a single device or multiple different ones there is no problem in ensuring that they have different addresses.

What happens though when multiple identical devices share an I2C bus? This was the problem facing [Sam Evans] at Mindtribe, and his solution is both elegant and simple. The temperature sensors he was using across multiple identical boards have three pins upon which can be set a binary address, and his challenge was to differentiate between them without the manufacturing overhead of a set of DIP switches, jumpers, or individual pull-up resistors. Through a clever combination of sense lines between the boards he was able to create a system in which the address would be set depending upon whether the board had a neighbour on one side, the other, or both. A particularly clever hack allows two side-by-side boards that have two neighbours to alternate their least significant bit, allowing four identical boards each with two sensors to be daisy-chained for a total of eight sensors with automatic address allocation.

We aren’t told what the product was in this case, however it’s irrelevant. This is a hardware hack in its purest sense, one of those which readers will take note of and remember when it is their turn to deal with a well-populated I2C bus. Of course, if this method doesn’t appeal, you can always try an LTC4316.

Investigating The Tiny Salvaged UPS From A Lightbulb

May 21, 2018 by Tom Nardi 34 Comments

Recently I had the opportunity to do a teardown of a battery-backed LED bulb, and found some interesting details on how the device operated. Essentially, the bulb contained a low voltage DC uninterruptible power supply that would automatically switch between AC power and internal battery as needed. The implications of this seemed pretty exciting. For around $12 at big box retailers, this little bulb could be a cheap and convenient solution for providing fault tolerant power to microcontrollers and other low-power devices.

The teardown was a runaway success, with quite a bit of discussion of the UPS idea specifically. Some people hated it, others loved it. But as we’ve come to expect from Hackaday readers, the comments from both sides of the aisle contained keen observations and invaluable real-world experience. From the safety of the device to the accuracy of the manufacturer’s claims, it seems like every element of the product was addressed.

I had ended the teardown with a promise that I’d continue experimenting with the tiny salvaged UPS, but even if I hadn’t, with so much feedback it seemed revisiting the subject was all but a necessity. It this little UPS really viable? Is it too dangerous to safely implement in your project? Will the thing just blow up?

So with your comments as a guide, and free of the somewhat restrictive teardown format, I set out to conduct a more thorough investigation of this little circuit that caused so much debate last month. It’s not all good news, but it’s not in the trash either. Not yet, anyway.

Continue reading “Investigating The Tiny Salvaged UPS From A Lightbulb” →