Tiny LED Cube Packs Six Meters Of Madness

September 8, 2019 by Kerry Scharfglass 11 Comments

When [Freddie] was faced with the challenge of building a sendoff gift for an an LED-loving coworker he hatched a plan. Instead of making a display from existing video wall LED panels he would make a cube. But not just any cube, a miniature desk sized one that wasn’t short of features or performance. We’d be over the moon if someone gifted us with this itty-bitty Qi coil-powered masterpiece of an RGB cube.

Recently we’ve been blessed with a bevy of beautiful, animated RGB cubes but none hit quite this intersection of size and function. The key ingredient here is tiny but affordable RGB LEDs which measure 1 mm on a side. But LEDs this small are dwarfed by the otherwise minuscule “2020” package WS2812’s and APA102s of the world. Pushing his layout capabilities to the max [Freddie] squeezed each package together into a grid with elements separated by less than 1 mm, resulting in a 64 LED panel that is only 16 mm x 16 mm panel (with test points and controller mounted to the back). Each of these four-layer PCBs that makes up the completed cube contains an astonishing 950 mm of tracking, meaning the entire cube has nearly six meters of traces!

How do you power such a small device with no obvious places to locate a connector? By running magnet wire through a corner and down to a Qi coil of course. Not to let the cube itself outshine the power supply [Freddie] managed to deadbug a suitably impressive supply on the back of the coil itself. Notice the grain of rice in the photo to the left! The only downside here is that the processor – which hangs diagonally in the cube on a tiny motherboard – cannot be reprogrammed. Hopefully future versions will run programming lines out as well.

Check out the video of the cube in action after the break, and the linked photo album for much higher resolution macro photos of the build. While you’re there take a moment to admire the layout sample from one of the panels! If this sets the tone, we’re hoping to see more of [Freddie]’s going-away hacks in the future!

Continue reading “Tiny LED Cube Packs Six Meters Of Madness” →

PCIe Multiplier Expands Raspberry Pi 4 Possibilities

September 5, 2019 by Tom Nardi 35 Comments

It probably goes without saying that hardware hackers were excited when the Raspberry Pi 4 was announced, but it wasn’t just because there was a new entry into everyone’s favorite line of Linux SBCs. The new Pi offered a number of compelling hardware upgrades, including an onboard PCI-Express interface. The only problem was that the PCIe interface was dedicated to the USB 3.0 controller; but that’s nothing a hot-air rework station couldn’t fix.

We’ve previously seen steady-handed hackers remove the USB 3.0 controller on the Pi 4 to connect various PCIe devices with somewhat mixed results, but [Colin Riley] has raised the bar by successfully getting a PCIe multiplier board working with the diminutive Linux computer. While there are still some software kinks to work out, the results are very promising and he already has a few devices working.

Getting that first PCIe port added to the Pi 4 is already fairly well understood, so [Colin] just had to follow the example set by hackers such as [Tomasz Mloduchowski]. Sure enough, when he plugged the port multiplier board in (after a bit of what he refers to as “professional wiggling”), the appropriate entry showed up in lspci.

But there was a problem. While the port multiplier board was recognized by the kernel, nothing he plugged into it showed up. Checking the kernel logs, he found messages relating to bus conflicts, and one that seemed especially important: “devices behind bridge are unusable because [bus 02] cannot be assigned for them“. To make a long story short, it turns out that the Raspbian kernel is specifically configured to only allow a single PCI bus.

Fortunately, it’s an easy fix once you know what the problem is. Using the “Device Tree Compiler” tool, [Colin] was able to edit the Raspbian Device Tree file and change the PCI “bus-range” variable from <0x0 0x1> to <0x0 0xff>. From there, it was just a matter of plugging in different devices and seeing what works. Simple things such as USB controllers were no problem, but getting ARM Linux support for the NVIDIA GTX 1060 he tried will have to be a topic for another day.

[Thanks to Paulie for the tip.]

Process Characterization On The Cheap With A Custom Test Rig

September 2, 2019 by Lewin Day 8 Comments

Testing is a key part of any product development cycle. Done right, it turns up unknown bugs and problems, and allows for them to be fixed prior to shipment. However, it can be a costly and time-consuming process. The [Bay Libre] team needed to do some work on power management, but the hardware required was just a little on the expensive side. What else does a hacker do, but build their own?

Enter the Thermo-Regulated Power Measurement Platform. It’s a device designed to control the die temperature of a chip during process characterization. This is where a chip, in this case the iMX8MQ, is run at a variety of temperatures, voltages, and frequencies to determine its performance under various conditions. This data guides the parameters used to run the chip in actual use, to best manage its power consumption and thermal performance.

The rig consists of a Peltier element with controller, a heatsink, and a fan. This is lashed up to a series of Python scripts that both control the chip temperature and run through the various testing regimes. Thanks to this automation, what would normally be a day’s work for an engineer can now be completed in just two hours.

Through a few smart component choices, the team accomplished the job at around one-tenth of the cost of commercial grade hardware. Granted, the average hacker probably won’t find themselves doing process characterization for cutting-edge silicon on a regular basis. Still, this project shows the value in building custom hardware to ease the testing process.

Testing is key to success in production. Custom jigs can make for light work when large orders come in, and we’ve run a primer on various testing techniques, too.

The Gorgeous Hardware We Can’t Take Our Eyes Away From

August 30, 2019 by Tom Nardi 1 Comment

High resolution digital cameras are built into half of the devices we own (whether we want them or not), so why is it still so hard to find good pictures of all the incredible projects our readers are working on? In the recently concluded Beautiful Hardware Contest, we challenged you to take your project photography to the next level. Rather than being an afterthought, this time the pictures would take center stage. Ranging from creative images of personal projects to new ways of looking at existing pieces of hardware, the 100+ entries we received for this contest proved that there’s more beauty in a hacker’s parts bin than most of them probably realize.

As always, it was a struggle to narrow down all the fantastic entries to just a handful of winners. But without further adieu, let’s take a look at the photos that we think truly blurred the line between workbench and work of art:

Continue reading “The Gorgeous Hardware We Can’t Take Our Eyes Away From” →

The Amazon Dash Button: A Retrospective

August 27, 2019 by Kerry Scharfglass 38 Comments

The Internet of Things will revolutionize everything! Manufacturing? Dog walking? Coffee bean refilling? Car driving? Food eating? Put a sensor in it! The marketing makes it pretty clear that there’s no part of our lives which isn’t enhanced with The Internet of Things. Why? Because with a simple sensor and a symphony of corporate hand waving about machine learning an iPhone-style revolution is just around the corner! Enter: Amazon Dash, circa 2014.

The first product in the Dash family was actually a barcode scanning wand which was freely given to Amazon Fresh customers and designed to hang in the kitchen or magnet to the fridge. When the Fresh customer ran out of milk they could scan the carton as it was being thrown away to add it to their cart for reorder. I suspect these devices were fairly expensive, and somewhat too complex to be as frequently used as Amazon wanted (thus the extremely limited launch). Amazon’s goal here was to allow potential customers to order with an absolute minimum of friction so they can buy as much as possible. Remember the “Buy now with 1-Click” button?

That original Dash Wand was eventually upgraded to include a push button activated Alexa (barcode scanner and fridge magnet intact) and is generally available. But Amazon had pinned its hopes on a new beau. Mid 2015 Amazon introduced the Dash Replenishment Service along with a product to be it’s exemplar – the Dash Button. The Dash Button was to be the 1-Click button of the physical world. The barcode-scanning Wands require the user to remember the Wand was nearby, find a barcode, scan it, then remember to go to their cart and order the product. Too many steps, too many places to get off Mr. Bezos’ Wild Ride of Commerce. The Dash Buttons were simple! Press the button, get the labeled product shipped to a preconfigured address. Each button was purchased (for $5, with a $5 coupon) with a particular brand affinity, then configured online to purchase a specific product when pressed. In the marketing materials, happy families put them on washing machines to buy Tide, or in a kitchen cabinet to buy paper towels. Pretty clever, it really is a Buy now with 1-Click button for the physical world.

There were two versions of the Dash button. Both have the same user interface and work in fundamentally the same way. They have a single button (the software can recognize a few click patterns), a single RGB LED (‘natch), and a microphone (no, it didn’t listen to you, but we’ll come back to this). They also had a WiFi radio. Version two (silently released in 2016) added Bluetooth and completely changed the electrical innards, though to no user facing effect.

In February 2019, Amazon stopped selling the Dash Buttons. Continue reading “The Amazon Dash Button: A Retrospective” →

GigaDevice Releasing RISC-V MCUs And Development Boards

August 27, 2019 by Maya Posch 30 Comments

Probably not too many people have heard of Chinese manufacturer GigaDevice who so far has mostly been known as a NOR Flash memory manufacturer. Their GD32 range of MCUs is however STM32-compatible, making them interesting (cheaper) alternatives to sourcing directly from ST. Now GigaDevice has announced during a presentation that they are releasing a range of RISC-V-based MCUs: the GD32V series.

As GigaDevice has not yet updated their English-language website, the information we do have is based on CNX-Software‘s translations from Chinese. The specs for the GD32VF103 series of MCUs are listed by them as follows:

Core – GD32VF103 RISC-V “Bumblebee Core” @ 108 MHz
Memory – 8KB to 32KB SRAM
Storage – 16KB to 128KB flash
Peripherals – USB OTG and CAN 2.0B
I/O – 3.3V, 5V tolerant
Supply Voltage – 2.6 to 3.6V
Package – QFN36, LQFP48, LQFP64, and LQFP100 packages

Whether they are pin-compatible with the GD32 MCUs is still to be confirmed. If that turns out to be the case, then this might be an interesting drop-in solution for some products. From the specs it seems clear that they are targeting the lower-end ARM-based MCUs such as ST’s Cortex-M3-based STM32F103, which are quite common in a large range of embedded systems.

Seeing a performance comparison between both types of MCU would be interesting to see as lower power usage and higher efficiency compared to the ARM cores is being claimed. Both MCUs and development boards are already available for sale at Tmall, with the basic GD32VF103C-START board going for about $11 and the GD32VF103TBU6 MCU (QFN36, 64 kB Flash) for roughly $1.27.

Documentation and SDKs in English seem to be a bit scarce at this point, but hopefully before long we too will be able to use these MCUs without having to take up Chinese language classes.

Thanks to [Flaviu] for the tip!

STEP Up Your Jetson Nano Game With These Printable Accessories

August 26, 2019 by Kerry Scharfglass 5 Comments

Found yourself with a shiny new NVIDIA Jetson Nano but tired of having it slide around your desk whenever cables get yanked? You need a stand! If only there was a convenient repository of options that anyone could print out to attach this hefty single-board computer to nearly anything. But wait, there is! [Madeline Gannon]’s accurately named jetson-nano-accessories repository supports a wider range of mounting options that you might expect, with modular interconnect-ability to boot!

A device like the Jetson Nano is a pretty incredible little System On Module (SOM), more so when you consider that it can be powered by a boring USB battery. Mounted to NVIDIA’s default carrier board the entire assembly is quite a bit bigger than something like a Raspberry Pi. With a huge amount of computing power and an obvious proclivity for real-time computer vision, the Nano is a device that wants to go out into the world! Enter these accessories.

At their core is an easily printable slot-and-tab modular interlock system which facilitates a wide range of attachments. Some bolt the carrier board to a backplate (like the gardening spike). Others incorporate clips to hold everything together and hang onto a battery and bicycle. And yes, there are boring mounts for desks, tripods, and more. Have we mentioned we love good documentation? Click into any of the mount types to find more detailed descriptions, assembly directions, and even dimensioned drawings. This is a seriously professional collection of useful kit.