HestiaPi: A Stylish Open Hardware Thermostat

June 11, 2019 by Tom Nardi 20 Comments

A common complaint about open hardware and software is that the aesthetic aspects of the projects often leave something to be desired. This isn’t wholly surprising, as the type of hackers who are building these things tend to be more concerned with how well they work than what they look like. But there’s certainly nothing wrong with putting a little polish on a well designed system, especially if you want “normal” people to get excited about it.

For a perfect example, look no further than the HestiaPi Touch. This entry into the 2019 Hackaday Prize promises to deliver all the home automation advantages of something like Google’s Nest “smart” thermostat without running the risk of your data being sold to the highest bidder. But even if we take our tinfoil hat out of the equation, it’s a very slick piece of hardware from a functional and visual standpoint.

As you probably guessed from the name, the thermostat is powered by the Raspberry Pi Zero, which is connected to a custom PCB that includes a couple of relays and a connector for a BME280 environmental sensor. The clever design of the 3D printed case means that the 3.5 inch touch screen LCD on the front can connect directly to the Pi’s GPIO header when everything is buttoned up.

Of course, the hardware is only half the equation. To get the HestiaPi Touch talking to all the other smart gadgets in your life, it leverages the wildly popular OpenHAB platform. As demonstrated in the video after the break, this allows you to use the HestiaPi and its mobile companion application to not only control your home’s heating and air conditioning systems, but pretty much anything else you can think of.

The HestiaPi Touch has already blown past its funding goal on Crowd Supply, and the team is hard at work refining the hardware and software elements of the product; including looking at ways to utilize the unique honeycomb shape of the 3D printed enclosure to link it to other add-on modules.

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Smarten Up Your Air Conditioning With The ESP8266

June 11, 2019 by Tom Nardi 14 Comments

If you’re looking for “smart” home appliances, there’s no shortage of options on the market. Even relatively low-end gadgets are jumping on the Internet of Things bandwagon these days (for better or for worse). But what if you’re not looking to purchase a brand new major appliance right now? In that case, you might be interested in seeing how [Giulio Pons] added some high-tech features to his existing air conditioner on the cheap.

Since his AC unit had an infrared remote control, the first thing [Giulio] needed to do was come up with a way to emulate it. An easy enough project using the ESP8266 and an IR LED, especially when he found that somebody had already written a IR communications library for his particular brand of AC. From there, he could start tacking on sensors and functionality.

With the addition of a DHT11 sensor, [Giulio] can have the AC turn on and off based on the current room temperature. It also gives him an easy way to verify the AC is actually on and operating. By checking to see if the room starts cooling off after sending the IR command to start the AC, his software can determine whether it should try resending the code, or maybe send a notification to alert him that something doesn’t seem right. Of course, it wouldn’t be a proper ESP8266 project without some Internet connectivity, so he’s also created a smartphone application that lets him control the system while away from home.

Now admittedly nothing in this project is exactly new, we’ve seen plenty of hackers switch on their AC with the ESP8266 at this point. But what we particularly liked was how well thought out and documented the whole process was. The rationale behind each decision is explained, and he even documented things like his network topology to help illustrate how the whole system comes together. Even if the techniques are well known by many of us, this is the kind of project documentation that makes it accessible to newcomers. Our hats off to [Giulio] for going the extra mile.

In the past we’ve seen a similar project that allowed you to control your AC from Slack, and our very own [Maya Posch] took us on a whirlwind tour of the very impressive ESP8266-powered environmental monitoring system she helped develop.

Protect Your Coffee Machine With A Filter Monitor

June 9, 2019 by Jenny List 16 Comments

Coffee machines are delicate instruments, likely to be damaged by limescale. Thus they will often have a filter present, but filters have a limited capacity of water upon which they can be effective. At Make Bournemouth, they have approached the problem of when to change filters on their coffee machine by applying a bit of high-tech.

The water passing through the filter is monitored by a couple of DFRobot TDS modules, a flow meter, and a DS18B20 temperature sensor. The data from these is fed into an ESP32 dev board, which makes it available by a web interface for handy accessibility through a smartphone. It can then be used to work out how much of the filter’s capacity has been used, and indicate when a replacement is needed. All the code is available in a GitHub repository, and with luck now Bournemouth’s hackerspace will never see the coffee machine succumb to limescale.

Of course, this isn’t the first coffee maker water hack we’ve brought you. A year or two ago we told you about somebody making their pod coffee maker auto-fill too.

A Sonoff Switch Repurposed As A Thermostat

May 25, 2019 by Jenny List 14 Comments

Underfloor heating is a wonderfully luxurious touch for a bedroom and en-suite bathroom, and [Andy] had it fitted so that he could experience the joy of walking on a toasty-warm floor in the morning. Unfortunately after about a year it stopped working and the culprit proved to be its thermostat. A replacement was eye-wateringly expensive, so he produced his own using an ESP8266-powered Sonoff wireless switch.

The thermostat has a thermistor as its temperature sensor, embedded in the floor itself. This could be brought to the ESP’s solitary ADC pin, but not without a few challenges along the way. The Sonoff doesn’t expose the pin, so some very fine soldering was the first requirement. A simple voltage divider allowed the pin to be fed, but through it he made the unfortunate discovery that the ESP’s analogue input has a surprisingly low voltage range. A new divider tying it to ground solved the problem, and he was good to go.

Rather than using an off-the-shelf firmware he created his own, and with a bit of board hacking he was able to hard wire the mains cabling and use one set of Sonoff terminals as a sensor connector. The whole fit neatly inside an electrical fitting box, so he’s back once more to toasty-warm feet.

This isn’t the first ESP thermostat we’ve featured, nor will it be the last. Here’s a particularly nice build from 2017.

Not Happy With Smart Bulbs? Make Your Own

May 19, 2019 by Tom Nardi 23 Comments

The idea of the so-called “smart bulb” sounds good; who wouldn’t want to be able to verify the porch light is on if you’re out of town for the night, or check to see if you left the bathroom lights on in your rush out the door in the morning? But in practice, it can be a nightmare. Each brand wants to push their own protocol. Even worse, it seems you can’t get anything done without signing up for three different services, each with its own application that needs to be installed on your phone. It’s a frustrating and often expensive mire to find yourself in.

[Dom Gregori] liked the Hue bulbs offered by Philips, but didn’t want to buy into the whole ecosystem of phone apps and hardware hubs they require. So he decided to create his own open source version that would do everything he wanted, without any of the seemingly unavoidable baggage of the commercial offerings. The final result is a professional looking ESP8266 controlled RGB bulb that hooks into Home Assistant via MQTT.

Looking at his Bill of Materials, it’s actually pretty amazing to see how little it really takes to pull a project like this off. Outside of the Wemos D1 Mini board, [Dom] just needed a few concentric WS2812 rings, and a USB charger small enough to fit into the base of his 3D printed enclosure.

We especially like how he handled the socket-side of the bulb, as that’s the part that would have left us scratching our heads. Rather than trying to salvage the base from an existing bulb, or come up with his own printed piece to stick in the socket, he just used a cheap and readily available light socket adapter. The solution might be a little bulky, but we like how he’s deftly avoided having to handle any AC voltages in this project.

Over the last couple years, we’ve seen more and more smart bulb related content come our way. From the ever popular teardown of a new entry into the market to the sobering realization that your light bulbs might provide the key attackers need to access your network, it’s been fascinating to see the transformation of these once simple pieces of hardware into something far more complex.

A DIY Sprinkler Controller Using An ESP8266

May 18, 2019 by Jenny List 2 Comments

There is something strangely amusing about the idea of a sprinkler system relying on a cloud. But it was this limitation in some commercial offerings that led [Zack Lalanne] to create his own controller when it was time to upgrade his aging irrigator.

It’s a straightforward enough device, he’s taken an ESP8266 on the ubiquitous NodeMCU board, and added a shift register for some output line expansion to drive a set of relays. The interest here lies with the software, in which he’s used the ESPHome firmware and added his own custom part for the shift register. This change alone should be useful for many other experimenters with the ‘8266 and ESPHome combination.

The ESP8266 end of the device ties in with his instance of the Home Assistant home automation hub software. On this he’s been able to tie in all his various sprinkler outputs he added, and apply whatever automation scripts he chooses. The result is a freshly watered lawn, with not a cloud in the sky (or backend).

The value of this project lies only partly in its use for sprinkler owners, for us it also lies in the clear write-up showing the way for others with similar home automation tasks. It’s not the only way to make an ESP sprinkler controller, you should also see this one from 2017.

Reupholstering A Couch, With No Prior Experience

May 16, 2019 by Lewin Day 18 Comments

Upholstery is a craft that dates back far longer than many we feature on Hackaday. It requires patience, attention to detail, and a series of specialised skills. If you fancy yourself to be like a young Jack White, you might have considered trying your hand at a piece or two. [darkpine] did just that, and the results are impressive.

The couch was sourced from an online bartering platform, and was in a sad and sorry state after years of use. According to the original owner, the couch was over 100 years old and had been passed down through several generations. Last reupholstered in the 1970s, it was in dire need of repair. Wooden trim was falling off, fabric was fading, and resident cats had been sure to leave their mark.

[darkpine] set about things the right way, stripping the couch back to its bare bones. Taking careful note of the original construction, diagrams were made to ensure the springs could be retied in the correct fashion. Fresh burlap was installed, followed by foam and a layer of cotton batting. Careful attention was then paid to the fabric covering, with hand stitching used along the arms to get an absolutely perfect pattern match along the seams. With the hard part done, the wood was then restored and waxed to a glorious shine.

The final results are astounding, especially when noting that this was [darkpine]’s first ever upholstery project. We don’t see a lot of this kind of thing around here, but it’s not completely unknown.

[via Reddit]