Unique LED Display Inspired By Fighter Jet Dashboard

August 22, 2020 by Tom Nardi 6 Comments

Last year, [Mangy_Dog] was asked by a few friends to consult on a project they were working on. The goal was to build an authentic replica of an F-18 cockpit, apparently for the purposes of creating a film. The project never materialized, but it did inspire him to take a hard look at the 1970s era alphanumeric displays utilized in the real aircraft. One thing lead to another, and he ended up using his own take on the idea to build his own “starburst” digit display.

As [Mangy_Dog] explains, while the faces of these original displays might have been quite small, there was a lot going on behind the scenes. Due to the technical limitations of the time, each alphanumeric character was made up of an array of incandescent light bulbs and fiber optic cables. This worked well enough, but was bulky and complex to manufacture.

Today, we can do better, even on the hobbyist level. As it turns out, 0402 LEDs are just about the right size to recreate the segments of the original starburst displays. So [Mangy_Dog] came up with a simple PCB design to not only align the LEDs properly, but drive them with a 74HC595 shift register and an array of MOSFETs. While assembly wasn’t without its challenges, he made good use of his custom built reflow oven to get all the diminutive components in place.

He went through a few different ideas for the diffuser, but eventually settled on black plastic with tiny holes drilled through courtesy of his laser cutter. Behind each set of three holes is a small pocket that got filled from both sides with transparent UV resin, which was then sanded down after curing. The end result isn’t perfect as you can still tell the center dot is brighter than its peers, but the overall effect is still very nice and definitely has a sort of faux-retro appeal.

The military naturally has access to some incredible technology, though they have a tendency to hold onto it for decades. That an individual with a meager budget and homemade tools can improve upon a piece of hardware installed in a $60+ million airplane is a testament to just how fast things are moving.

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Get Creative With This ESP8266 Photography Light

August 21, 2020 by Lewin Day 10 Comments

In today’s fast-paced world of social media, if you want your photos to grab attention, you’ve got to have an edge. Whether it’s a deft touch in Photoshop or an amazing lens, it’s important to stand apart. Another great way is to experiment with lighting and color. To do just that, [Andrei] built a pocket RGB photo light for the home studio.

This is a project that any experienced maker should be able to whip up in a weekend. Not that there’s anything wrong with that, of course. The basic enclosure is 3D printed and readily reproducible on any FDM printer. Lighting is provided via the venerable WS2812B LED, 68 of them, to be exact. Finally there’s an ESP8266 running WLED, a webserver for the platform that’s dedicated to controlling LED strips. This makes it easy to tweak the LEDs with your smartphone.

Thanks to the WS2812Bs LEDs, a full range of RGB colors are available for [Andrei] to experiment with. He’s done a great job showing off the light with a few choice cat pics that serve to show its capabilities. While we wouldn’t expect to use such a device for clean white lighting in a serious photographic sense, it’s a perfect tool for art photography.

We’ve covered other studio light builds before, too. Video after the break.

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Palm-Sized Sixteen Segments Light The Way To Our Hearts

August 20, 2020 by Kerry Scharfglass 20 Comments

It’s no secret that we here at the Hackaday are suckers for cool display. LEDs, OLEDs, incandescent, nixie or neon, you name it and we want to see it flash. So it fills us with joy to discover a new way to build large, daisy-chainable 16-segment digits, and even more excited to learn how easy they are to fab and assemble.

A cousin of the familiar 7 segment display, the 16 segment gives so many more possibilities (128% more possibilities to be exact) for digit display. To be specific, those extra segments unlock the ability to display upper and lowercase latin characters as well as scads of punctuation.

But where the character set is complex, the assembly is anything but thanks to a great design from [Kolibri] called klais-16. They’re available fully assembled if you want to jump straight to code, but thanks to thorough documentation (seriously, check this out) assembly is a snap.

Each module is composed a very boring PCBA base layer which should be inexpensive from the usual sources, even when ordering one fully assembled. A stackup of three more PCBs are used for spacing and diffusion with plans for die-cut or injection mold layers if a larger production run ends up happening. Board dimensions for each character are 100 mm x 66.66 mm (about 4″ x 2.5″). Put together, each module can stand on its own or be easily daisy-chained together to make a longer single display.

Addressing all those bits with an elaborate, ugly control scheme would be a drag but fortunately the firmware for the onboard STM8 microcontroller exposes a nice boring serial interface which can be used without configuration to display strings. There’s even an example Windows Batch script!

Mercurial Light Box Has A Secret Switch

August 17, 2020 by Kristina Panos 14 Comments

Hit up the lighting aisle of any big box hardware store these days and you’ll probably find a variety of Edison bulbs — modern bulbs meant to evoke the bare, complicated tungsten filament bulbs from the early days of electric candlelight. Edison bulbs use filament LEDs, which resemble skinny candles with wicks at both ends and give off a nice light, especially when diffused by acrylic.

This simple light box uses two filament LEDs that float inside on an internal circuit sculpture. [lonesoulsurfer] likes to use old cell phone batteries and USB charging boards in his builds, and that’s exactly what’s inside this box.

Our favorite part of the build elevates this simple light box into a curiosity for those not in the know. It’s controlled with a mercury tilt switch, so all you’d have to do in a power outage is locate the box and turn it upside down, provided it has a charge.

We love elemental switch design around here, like this light box that switches on with salt water.

Helmet Decal Charger Keeps Them Ready To Glow

August 15, 2020 by Kristina Panos 9 Comments

When firefighters are battling a blaze, it’s difficult for them to find each other in the smoky darkness. To help stand out they wear glow-in-the-dark decals on their helmets, but since they spend so much of their down time stowed away in a dark locker, they don’t always have a chance to charge up.

[Bin Sun]’s firefighter friend inspired them to build a portable charging system that can stuff those helmet decals full of photons in a matter of minutes. Although phosphorescent materials will charge in any light, they charge the fastest with ultraviolet light. This uses a pair of UV LED strips controlled by an off-the-shelf programmable timer, and powered with an 18-volt drill battery stepped down to 12 V. The timer makes it easy for [Bin Sun]’s friend to schedule charge times around their shifts, so the battery lasts as long as possible while keeping the decals ready to glow.

We love that [Bin Sun] seems to have thought of everything. The light strips are nestled into 3D-printed holders that also house small magnets. This makes it easy to position the lights on either side of the locker so both the front and back decals soak up the light.

Phosphorescent materials are great as a reusable display medium, especially when they’re designed to look like Nixie tubes.

Abused Hard Drive Becomes POV Clock

August 14, 2020 by Dan Maloney 7 Comments

We all know that there’s not much to do with an old hard drive. Once you render the platters unreadable and perhaps harvest those powerful magnets, there’s not much left of interest. Unless, of course, you turn the whole thing into a persistence-of-vision clock.

At least that’s what [Leo] did when he created “PendoLux”. The clock itself is pretty simple; like any POV project, it just requires a way to move an array of flashing LEDs back and forth rapidly enough that they can trick the eye into seeing a solid image. [Leo] put the read head mechanism of an old HDD into use for that, after stripping the platters and motor out of it first.

The voice coil and magnet of the head arm are left intact, while a 3D-printed arm carrying seven RGB LEDs replaces the old heads. [Leo] added a small spring to return the arm to a neutral position, and used an Arduino to drive the coil and flash the LEDs. Getting the timing just right was a matter of trial and error; he also needed to eschew the standard LED libraries because of his heavy use of interrupts and used direct addressing instead.

POV clocks may have dropped out of style lately — this hard drive POV clock and a CD-ROM version were posted years ago. But [Leo]’s clock is pretty good looking even for a work in progress, so maybe the style will be making a comeback.

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RGB LED Shutter Shades

August 5, 2020 by Orlando Hoilett 13 Comments

[splat238] is back at it again with another cool RGB LED display project. We were contemplating whether or not our readers have had enough of these over the last few weeks, but we’ve learned over the years that you can never have too many LED projects.

Instead of making a cool mask like we’ve covered before, [splat238] decided to trick-out some shutter shades. What’s really cool is he used the PCB itself as the frame, similar to another hack we’ve seen, which we’re sure also made his design process that much more convenient.

[splat238] got his boards pre-assembled since it would be really difficult to solder all those LEDs by hand. There are 76 of them in this design. It’s pretty helpful that he walks the reader through how to get the boards assembled, providing information on reliable fabrication and assembly houses that he’s had good experiences with. Pretty solid information if you don’t already have a go-to one-stop-house or have never designed for assembly before.

The glasses use an ESP8266-based microcontroller since it has plenty of space for storing LED patterns and has the potential benefit of including WiFi control in later revisions. However, we think you’ll be pretty happy with simply toggling through the patterns with a simple pushbutton.

The LEDs use a whopping 2.5 A at maximum and rely on an external power bank, so you’ll probably want to be really careful wearing this over an extended period of time. Maybe consider doing a bit of PWM to help reduce power consumption.

Another cool project [splat238]! Keep them coming. Continue reading “RGB LED Shutter Shades” →