An ESP In Your Mini TV

June 28, 2023 by Jenny List 14 Comments

When miniature LCD TVs arrived on the market they were an object of desire, far from the reach of tech-obsessed youngsters. Now in the age of smartphones they’re a historical curiosity, but with the onward march of technology you can have one for not a lot. [Taylor Galbraith] shows us how, with an ESP32 and an LCD we rather like because of its CRT-like rounded corners.

What he’s created is essentially a small media player, but perhaps what makes it of further interest is its migration from a mess of wires on a breadboard to a rather nice PCB. He’s not released the board files at the time of writing, but since the software can all be found in the GitHub repository linked above, we live in hope. On it are not only the ESP and the screen, but also a battery management board, an audio amplifier, and a small speaker. For now it’s a bare board, but we hope he’ll complete it with a neatly designed case for either a pocket player or a retro-styled mini TV. Until then you can see his progress in the videos below the break.

If you’re after more ESP32 media player inspiration, this isn’t the first retro-themed media player we’ve brought you.

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How Hardware Testing Got Plugged Into A Continuous Integration Framework

June 26, 2023 by Donald Papp 5 Comments

The concept of Continuous Integration (CI) is a powerful tool in software development, and it’s not every day we get a look at how someone integrated automated hardware testing into their system. [Michael Orenstein] brought to our attention the Hardware CI Arena, a framework for doing exactly that across a variety of host OSes and microcontroller architectures.

The Hardware CI Arena allows testing software across a variety of hardware boards such as Arduino, RP2040, ESP32, and more.

Here’s the reason it exists: while in theory every OS and piece of hardware implements things like USB communications and device discovery in the same way, in practice that is not always the case. For individual projects, the edge cases (or even occasional bugs) are not much of a problem. But when one is developing a software product that aims to work seamlessly across different hardware options, such things get in the way. To provide a reliable experience, one must find and address edge cases.

The Hardware CI Arena (GitHub repository) was created to allow automated testing to be done across a variety of common OS and hardware configurations. It does this by allowing software-controlled interactions to a bank of actual, physical hardware options. It’s purpose-built for a specific need, but the level of detail and frank discussion of the issues involved is an interesting look at what it took to get this kind of thing up and running.

The value of automatic hardware testing with custom rigs is familiar ground to anyone who develops hardware, but tying that idea into a testing and CI framework for a software product expands the idea in a useful way. When it comes to identifying problems, earlier is always better.

Dual Channel POV Display Also Has Nixie Tubes

June 22, 2023 by Al Williams 4 Comments

What’s a tachyscope? According to [Daniel Ross], it is an animated display from an alternate timeline circa 1880. The real ones, of course, didn’t have LEDs and microcontrollers. The control unit looks like an old-timey radio, complete with Nixie tubes. The spinning part has blue and white LEDs, each accepting data from one of two serial ports. You can select to see data from one port, the other, or both. You can see the amazing contraption in the video below.

The LEDs are surface mounted and placed inside a glass test tube. Each display has its own processor. The project appears to have a PCB, but it is just a piece of fiberglass with a color print on top of it and holes drilled with a rotary tool. The board has no actual conductors — everything is point-to-point wiring. The base of the unit is old cookware. The slip ring is pretty interesting, too. It uses an old video tape head, D-cell batteries cut up, and contacts from a relay.

You might remember [Daniel] from his steampunk Victorian computer project, including a punk teletype and a magic eye tube. If you want some theory on these kinds of displays, we can help. If you just want a simple display, it doesn’t have to cost much.

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Raspberry Pi Pico W Now Supports Bluetooth

June 15, 2023 by Tom Nardi 11 Comments

What’s the best kind of upgrade a piece of consumer technology can get? A free one that doesn’t require you to do anything other than accept a new version of the software it’s running.

That’s precisely what every current (and future) owner of the Raspberry Pi Pico W just got with the addition of Bluetooth support to SDK 1.5.1. This is possible because the CYW43439 radio chipset used on the wireless version of the Pi Pico has always had Bluetooth capabilities, they just weren’t officially accessible from the C or MicroPython environments until now. In a corresponding blog post, [Eben Upton] explains that part of the delay was due to difficulties in getting both WiFi and Bluetooth connections to work simultaneously over the three-pin SPI bus that links the two chips on the board.

One thing that struck us as particularly interesting here is the use of BlueKitchen’s BTStack to provide support for both Bluetooth Classic and Low Energy profiles. This library is released under a modified version of the BSD 3-Clause license that otherwise specifically forbids commercial usage. That would be a problem for anyone who wanted to sell a gadget built around the Pico W, so Raspberry Pi Ltd negotiated — and presumably paid for — a special dispensation so commercial use is in the clear.

We should note that technically Bluetooth support was available in a beta state previously, albeit without this new license agreement made with BlueKitchen. Though anyone with a keen eye knew Bluetooth support was coming well before that, our own [Elliot Williams] called it when he first set eyes on the Pi Pico W back in 2022.

A black work mat holds a circular badge with 64 addressable LEDs in a spiraling shape akin to the center of a sunflower. The LEDs have a rotating rainbow spiraling around the circle with red touching violet on one end. The colors extend in bands from the center to the rim of the circle.

Math You Can Wear: Fibonacci Spiral LED Badge

June 14, 2023 by Navarre Bartz 8 Comments

Fibonacci numbers are seen in the natural structures of various plants, such as the florets in sunflower heads, areoles on cacti stems, and scales in pine cones. [HackerBox] has developed a Fibonacci Spiral LED Badge to bring this natural phenomenon to your electronics.

To position each of the 64 addressable LEDs within the PCB layout, [HackerBox] computed the polar (r,θ) coordinates in a spreadsheet according to the Vogel model and then converted them to rectangular (x,y) coordinates. A little more math translates the points “off origin” into the center of the PCB space and scale them out to keep the first two 5 mm LEDs from overlapping. Finally, the LED coordinates were pasted into the KiCad PCB design file.

An RP2040 microcontroller controls the show, and a switch on the badge selects power between USB and three AA batteries and a DC/DC boost converter. The PCB also features two capacitive touch pads. [HackerBox] has published the KiCad files for the badge, and the CircuitPython firmware is shared with the project. If C/C++ is more your preference, the RP2040 MCU can also be programmed using the Arduino IDE.

For more details on beautiful RGB lights, we’ve previously presented Everything You Might Have Missed About Addressable LEDs, and for more details on why they can be so fun to wear, check out our Hackaday Badgelife Documentary.

(Editor’s note: HackerBox makes and sells kits, is run by Hackaday Contributor [Joseph Long] IRL.)

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Moving The Snail Mail To WiFi

June 7, 2023 by Matthew Carlson 22 Comments

[Zak] loves getting a notification on his phone when he gets physical mail. Enough to wire his mailbox slot with an ESP8285 to send him alerts. Previously, [Zak] used a cellular-based solution as the mailbox slot was not within WiFi range. However, the network provider for the A9G GPRS module decided to move to different towers, and suddenly the module didn’t work. Unable to find a provider that had sensible pricing, he got to work redesigning the module.

The mailbox was now in a WiFi network range, meaning he no longer had to use cellular. This dramatically simplifies the design and uses an ESP-M2 module (think ESP8266 but with embedded flash). To maximize battery life, the ESP is entirely off most of the time. A reed switch triggers a 74LVC1G98 NAND gate with an inverted input. This enables the 3.3 voltage regulator. A 4uF capacitor holds the voltage regulator on for 716ms, giving the ESP8266 time to boot and drive the second pin of the logic gate so it can stay on. Once the web request completes (a call to a PHP server that takes 4-5 seconds, including WiFi association), it pulls the pin low, and the system powers off. With a custom server, [Zak] can include a few goodies, such as temperature and humidity from the SHT32-DIS sensor.

So far, the system has been chugging along for seven months and over 110 mail notifications and has only dropped 0.3v, suggesting that the battery should hold out for another year or two before recharging. The code and schematics are up on GitHub. We love the low-power focus and the handy circuit explanation that makes it easy to use in other projects.

Souped-Up Reflective Sensor Uses Itself For Wireless Programming

June 6, 2023 by Dan Maloney 4 Comments

Proximity sensors are common enough in automation projects that we hardly give them a second thought — pick something with specs that match the job and move on. But they can be fussy to get adjusted just right, a job made more difficult if they’re located in some out-of-the-way corner.

But where lies a challenge, there’s also an opportunity, as [Ido Gendel] shows us with this remote-controlled proximity sensor. The story behind this clever little hack starts with an off-the-shelf sensor, the kind with an IR LED and a phototransistor pointed in the same direction that gives a digital output when the light bouncing back into the phototransistor exceeds a certain threshold. It was setting the threshold that gave [Ido]’s client trouble, so [Ido] decided to build a programmable drop-in replacement to make the job easier.

The first try at this used an OBP732 reflective transmitter and an ATtiny202 microcontroller and had three pads on the PCB for programming. This still required physical contact for programming, though, so [Ido] had the idea to use the sensor for wireless IR programming. The microcontroller on version two was switched to an ATtiny212, and a couple of components were added to control the power of the LED so the sensor could do double duty. A programmer using the same sensor and a USB-to-UART adapter completes the system, and allows the sensor threshold to be set just by shining the programmer in its general direction from up to 25 cm away.

We think that getting multiple uses from a single sensor is pretty clever, so hats off for this one. It’s not the first time we’ve featured one of [Ido]’s projects, but it’s been quite a while — this one-clock-cycle-a-day Shabbat clock was the most recent, but you can clearly see the roots of the sensor project in this mouse pointer data encoder that goes all the way back to 2015.