Scratchbuilt Cryptex Would Make Da Vinci Weep

October 30, 2017 by Tom Nardi 8 Comments

Here’s a fun fact, the kind of thing that you might (but we definitely did not) find out when writing a blog post: Dan Brown actually made up the cryptex for his book, The Da Vinci Code. We therefore have Mr Brown, with a bit of help from the filmmakers over at Sony, to thank every time we see somebody make their own version. To follow that line of logic to its conclusion, we believe you’ll agree that the following is without question the greatest thing Dan Brown has ever done in his life.

Created by [Stephen Peduto] as a ring box for an exceptionally lucky young lady, it required an estimated 127 hours to complete over the course of two months. From the incredible job [Stephen] did photographing and documenting the build, we don’t doubt it for a second. Expertly combing milled aluminum and lathe-turned bocote wood, this has got to be the most gorgeous ring “box” ever made.

Frankly, it’s hard to do justice to what [Stephen] has created in so short a space, and you really should browse through the 140+ images in his gallery. But the short version is that after some furious white board sketching, [Stephen] moved over to AutoCAD and then SolidWorks to design all the parts which would eventually get machined out of aluminum. As a very clever touch, he wisely added 17° slop in the locking mechanism so that the recipient wouldn’t fumble too much at the big moment.

When the machining was all said and done, [Stephen] then switched over to the woodworking part of the project. Rather than numbers or letters for a combination, this cryptex uses the grain pattern in the turned piece of wood. This gives the final product a more organic feel, while at the same time avoiding the head-scratching problem of getting the characters printed or engraved into the wheels.

Towards the end of construction there was a worrying moment when the newly made wooding rings warped so badly that the aluminum inserts would no longer fit. As a last resort, the rings were placed in a box with a humidifier for a week and slowly worked back into shape. [Stephen] says he’s still surprised it worked.

Even if some may argue that a cryptex is nothing but a prettied-up bike lock, people sure do love them. We’re no stranger to high quality cryptex builds here, though even mere mortals can play along if they’ve got a well calibrated 3D printer.

Water Slide + Ferris Wheel = SlideWheel

October 29, 2017 by Kristina Panos 30 Comments

This might be German engineering at its funnest. [Wiegand Maelzer GmbH] have created a new type of amusement park ride that combines the thrill of a water slide with the gentle revolutions of a Ferris wheel.

Inspired by the wish of a young Swiss boy in 2012, the whimsical feat of engineering known as the SlideWheel was realized this year. This is isn’t quite the giant sloshing drowning machine it appears to be on first blush, though. It begins and ends at the same shallow pool, where three- and four-person rafts are lifted into the ride by conveyor belt. What happens next is difficult to describe. It’s easier just to watch the first-person video below that demonstrates the pendulum-like motion that comes from floating while rotating.

SlideWheel moves at a modest 3 RPM, though this can be adjusted. Travel speed through the tube maxes out at 40 KPH/ 25 MPH, but will vary depending on the raft’s location, the position of the wheel, and gravity. The ride can handle up to three rafts at a time and delight 720 people per hour. A trip through the tube lasts a mere two minutes, but all those who’ve tried it say the experience seems much longer. [Wiegand Maelzer] have already received a few orders and are working on a dry version for malls and indoor amusement parks.

Not enough of an engineering feat, you say? Here’s a car-juggling robot.

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Hi-Res, Body-Sized Pressure Sensor Mat

October 29, 2017 by Steven Dufresne 15 Comments

Hackers often find uses for pressure sensitive materials, detecting footfalls during walking or keypresses in a synthesizer being two examples. [Marco Reps] decided he’d make a hi-res, body-sized pressure sensitive mat mainly for computer-guided physiotherapy, though he wouldn’t rule out using it for gaming (twister anyone?). That meant making the equivalent of a body-sized matrix circuit of around 7000 sensors, as well as a circuit board with a multitude of shift registers. The result has a surprisingly good resolution, capable of making clearly distinguishable the heel, arch and front part of a foot.

His choice of pressure sensitive material was Velostat, a polymeric foam available as large sheets. The foam is impregnated with carbon black to make it electrically conductive, but being a foam, its resistance changes when pressure is applied. The first layer of the mat is made up of one centimeter wide strips of copper tape laid out lengthwise and spaced one centimeter apart. That’s followed by the Velostat and then another layer of copper tape oriented horizontally this time. The pressure sensors are the sandwiches formed by where the tapes overlap. In the first video below he shows how he measured and graphed the Velostat’s dynamic range to help decide to use one centimeter squares. He also puts together a smaller prototype, with good results.

For the body-sized mat, we count around 50 by 140 overlapping areas for a total of around 7000 one square centimeter sensors. And of course to measure each sensor in that large matrix, as you can imagine, he made up a custom circuit board with shift registers. The board works by applying positive voltage to the columns one-by-one, while each time going through all the rows and reading their voltages. Making the board was in itself was an adventure, taking a chance on a Chinese manufacturer asking only $2. But watch the second video below where he evaluates the result, including trying unsuccessfully to delaminate a board. Sadly he forgot to include places on the board for diodes, one for each column, and fixing that is another adventure he walks us through. Patience was definitely a prerequisite here, not only for making the mat, and fixing the diode problem, but also for connecting up 96-pin ribbon cables. We applaud his efforts, and his results. Check out the second video below for the making of the large mat and the circuit board.

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This Mask Will Make You A Psycho

October 28, 2017 by James Hobson 8 Comments

Videos games are a cornucopia of project ideas well-suited to the talents of makers and hackers, and Halloween is as good a time as any to show them off! Reddit user [Tavarin], a huge fan of the Boderlands video games, whipped up a plaster mask — replete with glowing eyes — of one of the game’s signature enemies: the Psycho.

[Tavarin]’s secret to forming comfortable plaster masks is to open his jaw while the wrap is setting — that way he’ll be able to talk without breaking the mask off his face. Hot gluing in and modifying a 60mm PC fan and a pair of lenses meant that the only thing standing between him and a lot of sanding to shape the mask’s details was a few layers of thick plaster mix.

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Catching 30 Kilowatts With Thor’s Hammer

October 27, 2017 by Mike Szczys 13 Comments

Can you really catch lightning with Mjolnir, the mythical hammer of Thor? If you’re [James Hobson] you can get pretty darn close. He’s a long time writer at Hackaday who’s been building an epic following on his YouTube channel by making the digital effects of blockbuster movies into practical effects. Today he released a video showing how he channeled a jolt of lightning with hammer held high.

The lightning source for this hack is a huge Tesla coil held overhead by a telescoping lift. Humans and high voltage mix poorly, which is why you can’t actually tell this is [James]. He’s wearing a full body suit of grounded chainmail which serves as a Faraday cage, safely directing the current around him to avoid a literally heart-stopping moment. Check out the antics in the video after the break.

Longtime readers will remember [Caleb Kraft’s] take on Mjolnir, a build that placed the Tesla coil in the hammer itself. [James]’ version is undeniably more impressive, with the tradeoff that it’s wholly unportable. While we’re on the topic of mythical hammers, our other most favorite build is the delightful prank build which makes the hammer unliftable except by the recognized owner.

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How To Bend PVC The Nice Way

October 27, 2017 by Lewin Day 32 Comments

PVC pipe is a valuable material to the backyard hacker. It’s cheap, readily available, and comes in a range of different sizes. However, what do you do if you need to bend it? The typical approach would be to grab a heat gun or blowtorch, warm it up, and go from there. These methods can get messy however, with kinks and melted surfaces spoiling the final result. Now [Linn] has released a video with a method that delivers impressively neat results.

A bending jig can help create repeatable results.

The method is simple, using that classic hacker staple — duct tape. The end of the pipe is taped off, and the pipe filled with sand. With the correct amount measured out, the sand is heated on a cooktop, then poured back into the pipe. After giving the heat some time to soften the plastic, the pipe can then be manipulated into the desired shape.

[Linn] does a great job of explaining the process in a clear and concise manner, and shares tips on how to use a bending jig to guide the final shape. Results are best with smaller pipes that are easier to heat through, but larger sections can be manipulated with patience.

We can’t wait to see what [Linn] builds with this new technique. The possibilities could be further expanded by combining with these PVC fittings designed just for building stuff.

[Thanks to George for the tip!]

Listen To The Netherworld With Artificial Intelligence

October 24, 2017 by Dan Maloney 19 Comments

It’s that time of year again, and with Halloween arguably being the hacker’s perfect holiday, we’re starting to see a tick up in projects with a spooky theme. Most seem to do with making some otherwise tame Halloween decorations scarily awesome, but this is different — using artificial intelligence to search for ghosts.

It seems like [Matt Reed]’s “DeepWhisper” project is meant to be taken as light-hearted fun for the spooky season, but there may be a touch of seriousness to his efforts to listen in on ghostly conversations. The principle behind this is electronic voice phenomena (EVP), whereby the metabolically and/or dimensionally challenged are purported to influence electronic systems, resulting in heavily processed audio clips that seem to have a whispered endearment from the departed or a threat from a malevolent spirit. DeepWhisper takes this a step further by using a Raspberry Pi to feed audio into the Google Cloud Speech API for analysis. If anything is whispered in one of the 110 or so languages Google knows, it’ll get displayed on a screen. [Matt] plans to set DeepWhisper up in the aptly-named Butchertown section of Nashville and live-stream the results next week.

It’ll be interesting to see what Google’s neural network makes out of the random noise it will probably only ever hear. And [Matt] is planning on releasing his code for all to see, so there may be some valuable cloud techniques to learn from DeepWhisper. But in the unlikely event that he does discover ghosts, it’s nice to know you can have the tools and the talent to bust ’em.

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