Protecting The Hughes H4 Hercules With… Beach Balls?

Ryan in the Spruce Goose pilot seat

While visiting the Evergreen Aviation & Space Museum in McMinnville, OR, USA over the weekend, I came across a hack.

In addition to the excellent displays on site and an area where one can watch a video on repeat, the museum offers guided tours for a very reasonable price. And it was during this tour that my life as an aviation geek changed forever. Why? I got to visit the flight deck of the H4 and even sit in the pilots seat where Howard Hughes sat when he flew the plane almost 75 years ago.

It was later in the tour, after I’d had a moment to take in the enormity of sitting inĀ the seat, that I found a wonderful hack to share with you all: and it’s all about beach balls. Continue reading “Protecting The Hughes H4 Hercules With… Beach Balls?”

Trucks Could Soon Run On Electrified Highways

Electric vehicles make for cleaner transport. However, they’re hung up by the limited range available from batteries. Long recharge times further compound the issue.

These issues are exacerbated when it comes to trucks hauling heavy goods. More payload means more weight, which means less range, or more batteries, which means less payload. Electric highways promise to solve this issue with the magic of overhead wires.

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the rail bike with its front wheel

Riding The Rails, In A Literal Sense

Hundreds of miles of railroad tracks are scattered across the US and other countries. Despite how they look, many aren’t abandoned. But in the case of a genuinely abandoned track, having a railway bike to explore the rail seems quite intriguing.

[Cam Engineering] lives in central California and wanted to see what life was like on the track. His system consists of a front alignment wheel made from a rubber longboard wheel with locating disks on either side. He also has a boom on the side that can extend as an outrigger. Ultimately this offers a reasonably stable ride, evidenced by it gliding along the track smoothly with no one to balance it. However, the front wheel does have some issues, as when the track goes through the pavement, there often isn’t enough clearance for the wheel. Additionally, because of the bond wires attached to the rail, he already had to make the front wheel a little wider than needed. The whole thing folds up, making for a compact and snazzy ride.

This isn’t the first rail bike we’ve seen, and we hope to see many more. Video after the break.

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Airbus A380 Completes Flight Powered By Cooking Oil

Fossil fuels are making news for all the wrong reasons of late. Whether it’s their contribution to global climate change or the fact that the price and supply hinges on violent geopolitics, there are more reasons than ever to shift to cleaner energy sources.

In the world of aviation, that means finding a cleaner source of fuel. A test earlier this year took place in pursuit of that very goal, where an Airbus A380 airliner was flown solely on fuel derived from cooking oil.

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Watching A Boat Get Welded Together Is Workshop ASMR

If you’ve been on the Internet long enough to know about Hackaday, we’ll wager you’re familiar with the concept of autonomous sensory meridian response (ASMR) — a tingling sensation in the scalp that’s said to be triggered by certain auditory stimuli. There are countless videos on YouTube that promise to give you “the tingles” using everything from feather dusters to overly starched shirts, but for us, the tool of choice is apparently a Lincoln Electric Magnum PRO 100SG spool gun in the hands of [Bob].

You’ll want a friend to help wrangle the panels.

Admittedly we can’t promise the latest Making Stuff video will induce a euphoric physical sensation for all viewers, but at the very least, we think you’ll agree that watching [Bob] and his brother methodically welding together the twelve foot hull of what will eventually be a custom jet boat is strangely relaxing.

While we usually associate [Bob] with scratch builds, this time he’s actually working his way through a commercial kit. Sold by Jet Stream Adventure Boats, the kit includes the pre-cut aluminum panels that make up the hull, stringers, and top deck — niceties like a windshield and seats are offered as extras. The engine and jet drive need to be salvaged from an existing personal watercraft (PWC), but that will have to wait for a future video. For now, there’s a boat-load (get it?) of tack welding to be done.

The build process looks to go pretty smoothly, except for when they attempt to put the bow of the boat together. Unable to get the two side panels to meet properly, [Bob] eventually has to contact the manufacturer. After some back and forth, it turns out that a bit must have broken on the CNC when the hull panel went through, as a key cut was made nearly 8 inches (20 cm) too short. He was able to complete the cut with a jigsaw and continue on with the build, but we’re still scratching our heads at how this wasn’t caught before it got shipped out.

It won’t be the first homemade boat we’ve covered, but given [Bob]’s attention to detail, we’re particularly excited to see how this one develops in future videos. Especially since he’s foolishly bravely asked the commenters to come up with a name for his new craft.

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Scratch-Built Electric Buggy Tears Up The Dunes

It’s a fair bet to say that the future of personal transportation will probably be electric. In support of that, every major car manufacturer either has an electric drivetrain option available now, or they’re working furiously on developing one. And while it’s good that your suburban grocery grabber will someday be powered by the sun, what about the pressing need for EVs that are just plain fun to drive?

To fill the fun gap, at least for now, [James Biggar] built what you can’t buy: an all-electric dune buggy. And lest you think this was a kit build, be assured that the summary video below shows this little sand rail was 100% scratch-built. The chassis is fabricated from bent tubing, and welded up using a clever plywood template to get the angles just right. The buggy has four-wheel independent suspension and a wide, aggressive stance to handle rough terrain. The body panels are sheet aluminum bent on a custom-built brake, which was also used to form the Plexiglas windshield with a little help from a heat gun.

While the bodywork makes the buggy pretty sick looking, the drivetrain is just as impressive. [James] used an ME1616, a liquid-cooled 55-kW beast. A chain drive couples the motor to a differential from a Honda CR-V which has a limited-slip modification installed. The batteries are impressive, too — 32 custom-made lithium-iron-phosphate batteries made from 32650 cells in vacuum-formed ABS plastic shells that nest together compactly. It all adds up to a lot of fun in the dirt; skip to 23:37 in the video to see what this thing can do.

Honestly, the level of craftsmanship here is top-notch, and is all the more impressive in that it’s not fancy — just good, solid methods and lots of hard work. We’d love to have the time and resources to put into something like this — although a drop-in crate motor EV might be a satisfying build too.

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Kotonki: Agricultural Vehicle Built For Customization

Agriculture on any scale involves many tasks that require lifting, hauling, pushing, and pulling. On many modern farms, these tasks are often done using an array of specialized (and expensive) equipment. This puts many small-scale farmers, especially those in developing countries, under significant financial pressure. These challenges led a South African engineering firm to develop the Kotonki, a low-cost hydraulically powered utility vehicle that can be customized for a wide variety of use cases. Video after the break.

The name Kotonki is derived from the Setswana phrase for a donkey kart. It is in essence a self-propelled hydraulic power pack, capable of hauling 1 ton of anything that can fit on its load bed. It comes in front-wheel drive or four-wheel drive versions, with each wheel individually driven by a hydraulic motor. The simple welded steel frame articulates around a double pivot, which allows it to keep all 4 wheels on the ground over any terrain. At a max speed of 10 km/h it won’t win any races, but neither would most other agricultural vehicles. The Kotonki is built mostly using off-the-shelf components and is powered by a common 12HP Honda engine. In the world of DRM agricultural equipment, this makes for simple repairs, low running costs, and easy customization for the task at hand. This can include mounting log splitters, water pumps, lifting beds, or anything else that can be driven by its hydraulic and rotary PTOs (Power Take-Off).

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