3D printed enclosure

90 Articles

A Raspberry Pi Terminal That’s Always Within Reach

January 24, 2020 by 25 Comments

Inspired by films such as The Matrix, where hackers are surrounded by displays and keyboards on articulated arms, [Jay Doscher] created this cyberpunk “floating” terminal so your favorite Linux single board computer is always close at hand. Do you actually need such a thing mounted to the wall next to the workbench? Probably not. But when has that ever stopped a Hackaday reader?

[Jay] has come up with a modular design for the “A.R.M. Terminal” that allows the user to easily augment it with additional hardware. The 3D printed frame of the terminal has hardpoints to bolt on new modules, which thanks to threaded metal inserts, will have no problem surviving multiple configurations.

This initial version features a panel on the left side that holds various buttons and switches attached to the Pi’s GPIO pins. With a bit of code, it’s easy to pick up the status of these controls and use them to fire off whatever tasks your imagination can come up with. On the bottom [Jay] has mounted a stand-alone VFD audio spectrum display that’s hooked up to the Pi’s 3.5 mm jack. It’s totally unnecessary and costs as much as the Raspberry Pi itself, but it sure is pretty.

If there’s a downside to the design, it’s that the only display currently supported is the official Raspberry Pi touchscreen which is only 800×480 and a bit pricey compared to more modern panels. On the other hand, there’s something to be said for the standardized bolt pattern on the back of the official screen; so if you want to use a higher resolution display, be prepared to design your own mounting bracket. Extra points if you share your changes with the rest of the class.

For anyone who likes the look of the A.R.M. Terminal but isn’t too keen on being tethered to the wall, you’re in luck. [Jay] previously created the Raspberry Pi Recovery Kit which shares many of the same design principles but puts them into a ruggedized case that’s ready for life in the field.

A Luggable Computer For The Raspberry Pi Era

January 10, 2020 by 25 Comments

Today, computers are separated into basically two categories: desktops and laptops. But back in the early 1980s, when this ideological line in the sand was still a bit blurry, consumer’s had a third choice. Known as “portable computers” at the time, and often lovingly referred to as luggables by modern collectors, these machines were technically small enough to take with you on a plane or in the car.

Improvements in miniaturization ultimately made the portable computer obsolete, but that doesn’t mean some people still don’t want one. [Dave Estes] has been working on his own modern take on idea that he calls Reviiser, and so far it looks like it checks off all the boxes. With the addition of a rather hefty battery pack, it even manages to be more practical than the vintage beasts that inspired it.

In the video after the break, [Dave] walks us through some of the highlights of his luggable build, such as the fold-down mechanical keyboard, gloriously clunky mechanical power switches, and the integrated touch screen. We also really like the side-mounted touch pad, which actually looks perfectly usable given the largely keyboard driven software environment [Dave] has going on the internal Raspberry Pi 4. With a removable 30,000 mAh battery pack slotted into the back of the machine, he’ll have plenty of juice for his faux-retro adventures.

[Dave] mentions that eventually he’s looking to add support for “cartridges” which will allow the user to easily slot in new hardware that connects to the Pi’s GPIO pins. This would allow for a lot of interesting expansion possibilities, and fits in perfectly with the Reviiser’s vintage aesthetic. It would also go a long way towards justifying the considerable bulk of the machine; perhaps even ushering in a revival of sorts for the luggable computer thanks to hardware hackers who want a mobile workstation with all the bells and whistles.

Right now there isn’t a lot of detail on how you can build your own Reviiser, but [Dave] says more info will be added to his site soon. In the meantime, you can check out some of the similar projects we’ve seen recently to get some inspiration for your own Luggable Pi.

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Breathe Easy With This Online Dust Sensor Box

December 27, 2019 by 4 Comments

It’s an unfortunate reality that for many of us, our air isn’t nearly as clean as we’d like. From smog to wildfires, there’s a whole lot of stuff in the air that we’d just as soon like to keep out of our lungs. But in order to combat this enemy, you first need to understand it. That means figuring out just what’s in the air you breathe, and how much of it. That’s where devices like the Dust Box from [The IoT GURU] can come in handy.

Inside the 3D printed enclosure is a Wemos D1 Mini ESP8266 development board, sitting on a custom breakout PCB. This board gives you some easy expandability to add your own sensors and hardware, though in this particular configuration, the Dust Box is using the BME280 sensor for general environmental monitoring and the SDS011 laser particle sensor to determine what’s in the air. Just plug it into a convenient USB power source, make sure it’s connected to the WiFi, and off it goes.

But where does all that lovely data end up? That’s up to you, but in this case, the [The IoT GURU] is pushing everything out to a web interface that allows the user to view yearly, monthly, and weekly historical data for each of the parameters the Dust Box can check. This is probably a bit more granular than most of us need, but it’s a good example of what’s possible should you need that much information.

For a similar project that allows you to take your sensors a bit farther off the beaten path, checkout FieldKit, which was recently crowned winner of the 2019 Hackaday Prize.

Advancing The State Of Cyberdeck Technology

December 24, 2019 by 8 Comments

It’s somewhat rare to be able to witness the birth and subsequent evolution of a technology, at least on a short enough time scale to appreciate it, but right now we’re lucky enough to see it happening within the burgeoning community of cyberdeck builders. We’ve seen an absolute explosion of cyberdeck projects in the last year or so, but this latest entry from [Tinfoil_Haberdashery] truly pushes the state of the art forward. Short of actually transmitting your consciousness into the Matrix, we’re not sure how much closer you could get to William Gibson’s original vision.

The design is based around a split ergonomic keyboard, with an Intel NUC in the center and a 1920×1200 IPS panel on a tilting mount off to one side. Since the display started its life as a DSLR monitor it doesn’t have a touch panel, but those who’ve yet to master a mouse-free workflow will be happy to know there’s a touch pad built into the lid of the NUC. Thanks to a clever dovetail joint, the deck also separates in half if you want to put some more space between your hands, or just to make the whole thing slightly less intimidating while carrying it on your back through the Sprawl.

Power is provided by a custom 18650 battery pack running at 18 V that [Tinfoil_Haberdashery] (naturally) assembled with a homemade spot welder. He’s included both buck and boost converters so the cyberdeck can be powered with a wide array of voltages should he find himself in need of some juice in the field. To maximize battery life he’s also worked in a relay to cut power to the monitor when the NUC is sleeping, and there’s a physical master switch that can completely disconnect everything for long periods of inactivity.

The very first cyberdeck featured on Hackaday was built by [Tinfoil_Haberdashery], and we’re glad to see he’s not resting on his laurels. While that first deck was certainly impressive in its own right, this build takes inspiration from the incredible work we’ve seen from other hardware hackers and raises the bar on what’s possible from this dedicated community.

Start Your Day With The Mountain That Rises

December 4, 2019 by 3 Comments

Like many of us, [Zach Archer] enjoys the comfort of his darkened room so much that he has trouble getting up and facing the day. To make things a little easier for himself, he decided to put together a custom alarm clock that would fill his mornings with the glorious glow of LEDs; and since he finds the mountains an inspirational sight he decided to wrap the whole thing up in a 3D printed enclosure that resembles snow capped peaks.

But even Bob Ross himself couldn’t have imagined a snowy mountain range that featured an integrated e-ink screen. The big 4.2″ panel is connected to a custom designed PCB by [romkey], which was graciously donated for this project. An ESP32 runs the show, providing a convenient web interface to control not only the clock, but various aspects of the mountain’s internal LEDs such as fade in time and total duration.

[Zach] says he originally printed the mountains in PLA, but the heat generated by the LEDs eventually started to cause things to warp. Switching over to translucent PETG not only solved the heat problem, but made for a very effective LED diffuser. Rather than complex animation patterns, he’s found that smoothly transitioning between different shades of blue and green seems to work best for him in the mornings.

This isn’t the first time we’ve seen somebody use LEDs to get them out of bed in the morning, but we do appreciate the aesthetic that [Zach] has achieved here between the design of the mountains and the impressive artwork on the e-ink display. Then again, we’re also quite partial to this version that looks like a warp core, so our tastes do run the gamut.

A Printed Case For Your ESP Environmental Sensors

November 28, 2019 by 16 Comments

We’ve said it before but it’s worth repeating: rolling your own hardware solution is ridiculously easy these days. If you want to make a network attached environmental sensor, you wire a DHT11 up to an ESP8266 and you’re done. Time to move onto the software. In fact, it can take longer to come up with some kind of suitable enclosure for your hardware project than it does to assemble the thing.

Which is why [Pixel Hawk] has come up with this elegant 3D printed enclosure for the ESP8266 and ESP32. It’s designed to hold the microcontroller in the bottom compartment, while the environmental sensor (either the DHT11 or DHT22) is mounted to the top so it’s exposed to the outside. The case snap fits together so you don’t have to worry about gluing it, and there’s even an opening so you can keep the USB cable plugged in.

In the notes for the design, he mentions that in testing it was determined that the heat of the ESP itself can skew the temperature readings. So he recommends putting the microcontroller to sleep whenever possible, and keeping reads short so the enclosure doesn’t have time to heat up. He’s also created an alternate version of the case with more openings which should help combat this issue if you need to keep the chip awake.

If you’re looking for a complete solution, [Pixel Hawk] has included the source code he personally used to get his ESP32 sensor talking to Blynk, but you certainly don’t have to go that route if you don’t want to. There’s no shortage of existing projects out there that will help you get started with whole-house environmental monitoring. Our very own [Elliot Williams] happens to be partial to MQTT when he wants to get all his gadgets to play nice.

Gaze Deeply Into These Infinity Mirror Coasters

November 21, 2019 by 11 Comments

Infinity mirrors have been gaining in popularity recently, thanks in no small part to the availability of low-cost RGB LED strips to line them with. Generally such pieces are limited to wall art, or the occasional table build, which is what makes these infinity mirror drink coasters from [MnMakerMan] so unique.

Built from an ATtiny85 and a WS2812B LED strip nestled into a 3D printed enclosure, these coasters are relatively cheap and easy to assemble should you want to run a few off before the holiday party season. [MnMakerMan] mentions the LEDs can consume a decent amount of energy, so he’s included a module to allow recharging of the internal 3.7 V 1500 mAh battery over USB.

Of course, a couple of PLA pieces and a custom PCB doesn’t make an infinity mirror. To achieve the desired effect, he’s created a stack consisting of a 4″ glass mirror, a 1/8″ thick plexiglass disc, and one-way mirror tint film. The WS2812B strip mounted along the circumference lights up the void between the two surfaces, and produces a respectable sense of depth that can be seen in the video after the break.

This isn’t the first high-tech piece of surface protection we’ve seen around these parts, as some very nice wirelessly charged supercapacitor coasters were entered into the 2019 Hackaday Prize. Of course, if you’re of the opinion that coasters should remain as cheap as possible, we’ve seen a number of automated attempts to add some flair to the classic paperboard discs.

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