Building A Portable Solar Powered Spot Welder: Charging Supercapacitors

February 28, 2018 by Sean Boyce 48 Comments

Before Lunar New Year, I had ordered two 3000 F, 2.7 V supercapacitors from China for about $4 each. I don’t actually remember why, but they arrived (unexpectedly) just before the holiday.

Supercapacitors (often called ultracapacitors) fill a niche somewhere between rechargeable lithium cells and ordinary capacitors. Ordinary capacitors have a low energy density, but a high power density: they can store and release energy very quickly. Lithium cells store a lot of energy, but charge and discharge at a comparatively low rate. By weight, supercapacitors store on the order of ten times less energy than lithium cells, and can deliver something like ten times lower power than capacitors.

Overall they’re an odd technology. Despite enthusiastic news coverage, they are a poor replacement for batteries or capacitors, but their long lifespan and moderate energy and power density make them suitable for some neat applications in their own right. Notably, they’re used in energy harvesting, regenerative braking, to extend the life of or replace automotive lead-acid batteries, and to retain data in some types of memory. You’re not likely to power your laptop with supercapacitors.

Anyway, I had a week-long holiday, and two large capacitors of dubious origin. Sometimes we live in the best of all possible worlds. Continue reading “Building A Portable Solar Powered Spot Welder: Charging Supercapacitors” →

PC-XT Emulator On ESP8266

February 26, 2018 by Steven Dufresne 58 Comments

Do you remember the simpler times when you had a DOS command line, a handful of commands, and you talked to the hardware through a few BIOS and DOS interrupts? Okay, maybe it was a little limited, but nostalgia doesn’t care. Now [mcuhacker] is working on bringing some of those memories back by getting a PC-XT emulator running on an ESP8266.

For the x86 CPU emulator, he ported Fake86 which is written in C, and created an Arduino IDE environment for it. The MS-DOS 3.3 bootdisk image is stored in flash and is accessed as the A: drive. There’s no keyboard yet but he has 640×200 CGA working with 80×25 characters on a 3.5″ TFT display with the help of a low pass filter circuit. In the video below he shows it booting to the point where it asks for the date.

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ESP8266 Broadcasts Memorial WiFi Spam

February 9, 2018 by Tom Nardi 25 Comments

John Perry Barlow, founding member of the Electronic Frontier Foundation and Freedom of the Press Foundation, died on February 7th, 2018. To say that he left his mark on the Internet, and by extension modern culture, is something of an understatement. He may not be a household name, but between this activism (online and off), lectures, written work, and various entrepreneurial projects, his 70 years of life were surely not wasted. Barlow was once quoted as saying “I want to be a good ancestor”, and by pretty much any metric it would seem he made good on that goal.

To mark his passing, [Moritz Metz] came up with a rather unusual memorial. Using a bit of code on an ESP8266 board, he created a device that would broadcast out Barlow’s “A Declaration of the Independence of Cyberspace” line-by-line in the form of 228 WiFi SSIDs. Perhaps not the most effective way to get Barlow’s words out to the people, but we’ll give him extra points for style.

The code itself is based on FakeBeaconESP8266, which as the name implies, allows the user to create fake WiFi networks. to broadcast the manifesto of your choosing, you need only add in the appropriate sendBeacon() lines at the bottom of the code. It would appear that prefixing each line with a number is required to make devices scanning for networks show the lines of text in proper sequence. At least on the devices demoed, anyway.

Just to be clear: you should definitely not do this. Jamming up the local environment with a bunch of fake networks is a pretty terrible idea. But as a memorial for a man who occasionally claimed to be an anarchist, you could do worse. Plus we have to admit “Giants of Flesh and Steel” is an awesome name for a network.

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Count Your Fans With This Stylish ESP8266 Display

February 8, 2018 by Tom Nardi 15 Comments

Continuous self-affirmation is a vital component to the modern lifestyle. Of course you know the world loves you, but exactly how much do they love you? Checking your phone every few minutes to see if you’ve gained any followers is gauche, and perhaps more to the point, doesn’t let you show off when you’ve got visitors over. In the modern era, the up-and-coming social media star needs a stylish way to display just how popular they are for the world to see.

That’s the idea behind this very slick social media counter created by [Becky Stern]. Built into a standard shadow box frame and using LED displays glowing through a printed piece of paper, the finished product looks more like modern art than the usual hacker fare.

The counter is powered by a NodeMCU, but you could drop in your favorite variant of the ESP8266 and things would work more or less the same. For the displays, [Becky] is using four Adafruit 7-Segment LED modules, which are easily controlled via I2C which keeps the wiring to a minimum.

It’s interesting to note that since her follower count on Twitter has already hit five digits, two of the display modules are used next to each other for that particular service. Her Instructables and Instagram counters only have one display each however, limiting her counts on those services to 9,999 each. There’s probably something to be learned here in terms of the relative follower counts you can expect on the different social networks if you’re targeting your content to the hacker and maker crowd, but we’ll leave the analysis to those with a better handle on such matters.

Hardware aside, [Becky] spends a lot of time in the video talking about the code she’s come up with to pull her stats from the various services and push them out to the LED displays at a regular interval. It’s nice to see so much attention and explanation given to the software side of a project like this, as more often than not you’re left to your own to figure out what the source code is doing.

This project is quite similar to the YouTube Play Button hack we covered a few months back, but the addition of multiple social networks in one device is a nice improvement over the basic concept.

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Hacking A Sonoff WiFi Switch

February 6, 2018 by Bryan Cockfield 53 Comments

The ESP8266 platform has become so popular that it isn’t just being used in hobby and one-off projects anymore. Companies like Sonoff are basing entire home automation product lines around the inexpensive WiFi card. What this means for most of us is that there’s now an easily hackable and readily available product on the market that’s easily reprogrammed and used with tools that we’ve known about for years now, as [Dan] shows in his latest project.

[Dan] has an aquaponics setup in his home, and needs some automation to run the lights. Reaching for a Sonoff was an easy way to get this done, but the out-of-the-box device can only be programmed in the simplest of ways. To get more control over the unit, he wired a USB-to-Serial UART to the female headers on the board and got to programming it.

The upgraded devices are fully programmable and customizable now, and this would be a great hack for anyone looking to get more out of a Sonoff switch. A lot of the work is already done, like building a safe enclosure, wiring it, and getting it to look halfway decent. All that needs to be done is a little bit of programming. Of course, if you’d like to roll out your own home automation setup from scratch that can do everything from opening the garage door to alerting you when your dog barks, that’s doable too. You’ll just need a little more hardware.

Router Rebooter Eliminates Hassles

January 31, 2018 by Bryan Cockfield 85 Comments

Some low-end or older routers might get you a decent WiFi network in your house or apartment, but often these cheaply made devices are plagued with subtle software problems that cause the router itself to become unresponsive after a few days of operating. One solution is to just power cycle the router by hand whenever the Internet disappears, but a better solution is to build something that does that for you.

[Charlie] had this problem as the de facto IT person in his family, and didn’t want to keep getting bothered for such a simple problem. His solution involves a relay, an ESP8266, and a Wemos D1 mini. The device connects to the Internet through the router and occasionally sends out pings to another address. If it can’t ping the address successfully after a certain time period, the device power cycles the router by activating the relay.

Since this isn’t the newest idea out there, there are many ways to solve this problem if you are constantly annoyed by router issues, whether from your own router or from friends and family who treat you as their personal IT department. One solution doesn’t involve any extra hardware at all as long as you have a computer near your router/modem already, and others solve this problem when it happens to the modem rather than the router.

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Alexa Controls This Projector Thanks To ESP8266

January 27, 2018 by James Hobson 7 Comments

[jfessard] doesn’t have extra-sensory perception, but does have an ESP8266. The little board seems to pop up in every hack these days. Inspired by not wanting to get up from the bean-bag chair or leave the electronics-housing cabinet wide open to use an HDMI switcher, [jfessard] hacked together an Alexa-compatible projector control via the ESP8266!

The core functionality here is the ability to turn the projector on and off, and to switch the HDMI source. [jfessard] connected the Panasonic PT-AE3000U projector to a Monoprice HDX-401TA 4×1 HDMI switcher. Tucked away in the cabinet below the projector, it is controlled using a IR LED transmitter breakout board sitting at the end of a fairly long set of jumper wire. The projector control itself is through a RS232 interface.

To make this easy to use with Amazon’s Alexa, [jfessard] turned to some libraries for the ESP8266 D1 Mini. The fauxmoesp library makes it look like a WeMo device, and the IRemoteESP8266 library made remote control code cloning a snap. One really frustrating part of this hack was the MAX232-style breakout board; getting a board to work when it’s labelled backwards takes a bit of head-scratching to figure out.

If the the projector ever gets too noisy, we suggest this hack that shushes the machine. For the moment, we’d rather take another look at this laser projector that mimics a cool ‘laser sky’ effect.