acrylic

136 Articles

Beest Of An RC Toy

June 30, 2015 by 14 Comments

Sometimes hackers and makers hack and make stuff just because they can. Why spend hours in a CAD program designing a gazillion gears, brackets and struts? Why cut them all out on a homemade CNC? Why use a PIC and perf board to control everything? Because we can. Well, because [Est] can, rather. He put together this RC controlled beast of a toy with multiple legs and crushing claws.

It’s made out of 6 mm acrylic and threaded rod. The legs are controlled by two DC motors, while the mouth uses two geared steppers. The beast talks to the controller via a pair of 433 MHz transceivers using a protocol similar to how an IR remote talks to a television. A handful of LEDs lights up the clear acrylic, making it look extra scary.

This design is, of course, based on the Strandbeest concept from [Theo Jansen]. It’s a great robotics project because your project doesn’t suffer under its own weight. It’s more like a tracked machine. In fact, we saw a huge rideable version made of metal at BAMF this year. That’s one you just can’t miss!

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Linear Book Scanner Does It With Arduino

April 23, 2015 by 26 Comments

About two and half years ago, the Google Books team open-sourced the plans for their book scanning rig, and there was much rejoicing. As [Dany Qumsiyeh] explained in the Google Tech talk we linked to at the time, the scanner uses a vacuum to lift the next page from the stack and turn it, saving hours of human labor and, admittedly, putting books in a little bit of danger.

[Chris] tipped us off about a different take on the linear book scanner created by [Forssa1] that uses server fan to turn the pages. [Forssa1]’s rig is built from laser-cut acrylic and employs two handheld scanners driven by an Arduino Mega. We don’t have a great deal of information about this build, but you can check it out after the break.

UPDATE: [Forssa1] checked in with us and sent a link to more build photos of his book scanner.

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Laser-Cut Clock Kicks Your CAD Tools To The Curb And Opts For Python

March 24, 2015 by 8 Comments

In a world deprived of stock hardware other than #6-32 bolts and sheets and sheets of acrylic, [Lawrence Kesteloot] took it upon himself to design and build a laser-cut pendulum clock. No Pricey CAD programs? No Problem. In a world where many fancy CAD tools can auto-generate gear models, [Lawrence] went back to first principles and wrote scripts to autogenerate the gear profiles. Furthermore, not only can these scripts export SVG files for the entire model for easy laser cutting, they can also render a 3D model within the browser using Javascript.

Given the small selection of materials, the entire project is a labor of love. Even the video (after the break) glosses over the careful selection of bearings, bolt-hole spacing, and time-sensitive gear ratios, each of which may be an easy macro in other CAD programs that [Lawrence], in this case, needed to add himself.

Finally, the entire project is open source and up for download on the Githubs. It’s not every day we can build ourselves a pendulum clock with a simple command-line-incantation to

make cut

Thanks for the tip, [Bartgrantham]!

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Laser-Cut Clock Uses Planetary Gear

March 1, 2015 by 6 Comments

[wyojustin] was trying to think of projects he could do that would take advantage of some of the fabrication tech that’s become available to the average hobbyist. Even though he doesn’t have any particular interest in clocks, [wyojustin] discovered that he could learn a lot about the tools he has access to by building a clock.

[wyojustin] first made a clock based off of a design by [Brian Wagner] that we featured a while back. The clock uses an idler wheel to move the hour ring so it doesn’t need a separate hour hand. After he built his first design, [wyojustin] realized he could add a planetary gear that could move an hour hand as well. After a bit of trial and error with gear ratios, he landed on a design that worked.

The clock’s movement is a stepper motor that’s driven by an Arduino. Although [wyojustin] isn’t too happy with the appearance of his electronics, the drive setup seems to work pretty well. Check out [wyojustin]’s site to see the other clock builds he’s done (including a version with a second hand), and you can peruse all of his design files on GitHub.

Looking for more clock-building inspiration? Check out some other awesome clock builds we’ve featured before.

How To Zip, Stick, And Screw Stuff Together

February 18, 2015 by 51 Comments

One of the first problems every new hacker/maker must solve is this: What’s the best way to attach part “A” to part “B”. We all have our go-to solutions. Hot glue, duck tape ( “duct tape” if you prefer) or maybe even zip ties. Super glue, epoxy, and if we’re feeling extra MacGyver-ish then it’s time for some bubble gum. For some Hackaday readers, this stuff will seem like old hat, but for a beginner it can be a source of much frustration. Even well versed hackers might pick up a few handy tips and tricks presented in this video after the break.

In part one of this series, [Ben Krasnow] shows us the proper use of just a few of the tools and techniques he uses in his shop. [Ben] starts out with a zip-tie tool which he loves in part because of a tension setting that ensures it’s tight but not overly. He moves on to advice for adhesive-vs-material and some tips on using threaded fasteners in several different circumstances. He also included a list of the parts and tools he uses so you don’t have to go hunting them down.

[Ben] is no stranger to us here at Hackaday. He does some epic science video. You can subscribe to his channel or follow his blog if you enjoy what you see.

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Putting Lightning In Acrylic

January 8, 2015 by 23 Comments

Some folks at the i3Detroit hackerspace had an opportunity come up that would allow them to capture lightning in acrylic. They created a few Lichtenberg figures thanks to the help of a plastic tubing manufacturer, some lead sheet and a bunch of 1/2″ thick acrylic.

Lichtenberg figures are the 3D electrical trees found in paperweights the world over. They’re created through electrical discharge through an insulator, with lightning being the most impressive Lichtenberg figure anyone has ever seen. These figures can be formed in smaller objet d’art, the only necessity being a huge quantity of electrons pumped into the insulator.

This was found at Mercury Plastics’ Neo-Beam facility, a 5MeV electron accelerator that’s usually used to deliver energy for molecular cross linking in PEX tubing to enhance chemical resistance. For one day, some of the folks at i3Detroit were able to take over the line, shuffling a thousand or so acrylic parts through the machine to create Lichtenberg figures.

When the acrylic goes through the electron accelerator, they’re loaded up with a charge trapped inside. A quick mechanical shock discharges the acrylic, creating beautiful tree-like figures embedded in the plastic. There are a lot of pictures of the finished figures in a gallery, but if you want to see something really cool, a lead-shielded GoPro was also run through the electron accelerator. You can check out that video below.

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Desk lamp

Sleek Desk Lamp Changes Colors Based On Sun Position

December 13, 2014 by 9 Comments

[Connor] was working on a project for his college manufacturing class when he came up with the idea for this sleek desk lamp. As a college student, he’s not fond of having his papers glowing brightly in front of him at night. This lamp takes care of the problem by adjusting the color temperature based on the position of the sun. It also contains a capacitive touch sensor to adjust the brightness without the need for buttons with moving parts.

The base is made from two sheets of aluminum and a bar of aluminum. These were cut and milled to the final shape. [Connor] found a nice DC barrel jack from Jameco that fits nicely with this design. The head of the lamp was made from another piece of aluminum bar stock. All of the aluminum pieces are held together with brass screws.

A slot was milled out of the bottom of the head-piece to make room for an LED strip and a piece of 1/8″ acrylic. This piece of acrylic acts as a light diffuser.  Another piece of acrylic was cut and added to the bottom of the base of the lamp. This makes for a nice glowing outline around the bottom that gives it an almost futuristic look.

The capacitive touch sensor is a pretty simple circuit. [Connor] used the Arduino capacitive touch sensor library to make his life a bit easier. The electronic circuit really only requires a single resistor between two Arduino pins. One of the pins is also attached to the aluminum body of the lamp. Now simply touching the lamp body allows [Connor] to adjust the brightness of the lamp.

[Connor] ended up using an Electric Imp to track the sun. The Imp uses the wunderground API to connect to the weather site and track the sun’s location. In the earlier parts of the day, the LED colors are cooler and have more blues. In the evening when the sun is setting or has already set, the lights turn more red and warm. This is easier on the eyes when you are hunched over your desk studying for your next exam. The end result is not only functional, but also looks like something you might find at that fancy gadget store in your local shopping mall.