Apollo DSKY Display Glows Again

August 2, 2021 by Dan Maloney 13 Comments

We love seeing old technology brought back to life, especially when it’s done in the context of how the device was originally intended to be used. And double points when it’s space gear, like what [Curious Marc] and his usual merry band of cohorts did when they managed to light up a couple of real Apollo DSKY displays.

The “Display and Keyboard” formed the human interface to the Apollo Guidance Computer, the purpose-built machine that allowed Apollo missions to fly to the Moon, land safely, and return to Earth. Complete DSKYs are hard to come by, but a lucky collector named [Marcel] was able to score a pair of the electroluminescent panels, one a prototype and one a flight-qualified spare. He turned them over to AGC guru [Carl Claunch], who worked out all the details of getting the display working again — a non-trivial task with a device that needs 250 volts at 800 Hertz.

The first third of the video below mostly concerns the backstory of the DSKY displays and the historical aspects of the artifacts; skip to around the 12:30 mark to get into the technical details, including the surprising use of relays to drive the segments of the display. It makes sense once you realize that mid-60s transistors weren’t up to the task, and it must have made the Apollo spacecraft a wonderfully clicky place. We were also intrigued by the clever way the total relay count was kept to a minimum, by realizing that not every combination of segments was valid for each seven-segment display.

The video has a couple of cameos, like [Ben Krasnow], no slouch himself when it comes to electroluminescent displays and DSKY replicas. We also get a glimpse of well-known component slicer and MOnSter 6502-tamer [TubeTime] too. Continue reading “Apollo DSKY Display Glows Again” →

Apollo Shift Register Is Discrete

June 19, 2021 by Al Williams 10 Comments

We’re unabashed fans of [Ken Shirriff] here at Hackaday, and his latest post about an Apollo-era transistorized shift register doesn’t disappoint. Of course, nowadays a 16-bit shift register is nothing special. But in 1965, this piece of Apollo test hardware weighed five pounds and likely cost at least one engineer’s salary in the day, if not more.

The incredible complexity of the the Apollo spacecraft required NASA to develop a sophisticated digital system that would allow remote operators to execute tests and examine results from control rooms miles away from the launch pad.

This “Computer Buffer Unit” was used to hold commands for the main computer since a remote operator could not use the DSKY to enter commands directly. Externally the box looks like a piece of military hardware, and on the inside has six circuit boards stacked like the pages of a book. To combat Florida’s notoriously damp conditions, the enclosure included a desiccant bag and a way to fill the device with nitrogen. A humidity indicator warned when it was time to change the bag.

There is a lot more in the post, so if you are interested in unusual construction techniques that were probably the precursor to integrated circuits, diode transistor logic, or just think old space hardware is cool, you’ll enjoy a peek inside this unusual piece of gear. Be sure to check out some of [Ken]’s previous examinations, from tiny circuits to big computers.

The Day The Russians And Americans Met 135 Miles Up

January 7, 2021 by Al Williams 30 Comments

If you watched the original Star Trek series, you’d assume there was no way the Federation would ever work with the Klingons. But eventually the two became great allies despite their cultural differences. There was a time when it seemed like the United States and Russia would never be friends — as much as nations can be friends. Yet today, the two powers cooperate on a number of fronts.

One notable area of cooperation is in spaceflight, and that also was one of the first areas where the two were able to get together in a cooperative fashion, meeting for the first time in orbit, 135 miles up. The mission also marks the ultimate voyage of the Apollo spacecraft, a return to space for the USSR’s luckiest astronauts, and the maiden flight of NASA’s oldest astronaut. The ability to link US and Soviet capsules in space would pave the way for the International Space Station. The Apollo-Soyuz mission was nothing if not historic, but also more relevant than ever as more nations become spacefaring. Continue reading “The Day The Russians And Americans Met 135 Miles Up” →

Animatronic Saturn V Launch Tower Sends Lego Model To The Moon

December 17, 2020 by Dan Maloney 10 Comments

When it comes to their more adult-oriented models, Lego really knocked it out of the park with their Saturn V rocket model. Within the constraints of the universe of Lego parts, the one-meter-tall model is incredibly detailed, and thousands of space fans eagerly snapped up the kit when it came out.

But a rocket without a launchpad is just a little sad, which is why [Mark Howe] came up with this animatronic Saturn V launch pad and gantry for his rocket model. The level of detail in the launchpad complements the features of the Saturn V model perfectly, and highlights just what it took to service the crew and the rocket once it was rolled out to the pad. As you can imagine, extensive use of 3D-printed parts was the key to getting the look just right, and to making parts that actually move.

When it’s time for a launch, the sway control arm and hammerhead crane swing out of the way under servo control as the Arduino embedded in the base plays authentic countdown audio. The crew catwalk swings away, the engines light, and the service arms swing back. Then for the pièce de résistance, the Saturn V begins rising slowly from the pad on five columns of flame. [Mark] uses a trio of steppers driving linear actuators to lift the model; the flame effect is cleverly provided by strings of WS2812s inside five clear plastic tubes. We have to say it took some guts to put the precious 1,969-piece model on a lift like that, but the effect was well worth the risk.

This project has a great look and is obviously a labor of love, and a great homage to the Apollo program’s many successes. We’ve got a ton of other Apollo-era hacks on our pages, including a replica DSKY, a rejuvenated AGC, and a look behind the big boards of mission control.

Continue reading “Animatronic Saturn V Launch Tower Sends Lego Model To The Moon” →

China’s Moon Mission Was About More Than Rocks

December 14, 2020 by Tom Nardi 67 Comments

If everything goes according to plan, China will soon become the third country behind the United States and the Soviet Union to successfully return a sample of lunar material. Their Chang’e 5 mission, which was designed to collect 2 kilograms (4.4 pounds) of soil and rock from the Moon’s surface, has so far gone off without a hitch. Assuming the returning spacecraft successfully renters the Earth’s atmosphere and lands safely on December 16th, China will officially be inducted into a very exclusive club of Moon explorers.

Of course, spaceflight is exceedingly difficult and atmospheric reentry is particularly challenging. Anything could happen in the next few days, so it would be premature to celebrate the Chang’e 5 mission as a complete success. But even if ground controllers lose contact with the vehicle on its return to Earth, or it burns up in the atmosphere, China will come away from this mission with a wealth of valuable experience that will guide its lunar program for years to come.

In fact, one could argue that was always the real goal of the mission. While there’s plenty of scientific knowledge and not an inconsequential amount of national pride to be gained from bringing a few pounds of Moon rocks back to Earth, it’s no secret that China has greater aspirations when it comes to our nearest celestial neighbor. Starting with the launch of the Chang’e 1 in 2007, the Chinese Lunar Exploration Program has progressed through several operational phases, each more technically challenging than the last. Chang’e 5 represents the third phase of the plan, with only the establishment of robotic research station to go before the country says they’ll proceed with a crewed landing in the 2030s.

Which helps explain why, even for a sample return from the Moon, Chang’e 5 is such an extremely complex mission. A close look at the hardware and techniques involved shows a mission profile considerably more difficult than was strictly necessary. The logical conclusion is that China intentionally took the long way around so they could use it as a dry run for the more challenging missions that still lay ahead.

Continue reading “China’s Moon Mission Was About More Than Rocks” →

Short Video Recaps A Long Tradition Of Space Hacks

October 23, 2020 by Roger Cheng 9 Comments

Human spaceflight has always been, and still remains, a risky endeavor. We mitigate risk by being as prepared as we can. Every activity is planned, reviewed, and practiced long before any rocket engines are ignited. But space has a history of not cooperating with plans, and thus there is a corresponding history of hacks to get missions back on track. YouTube space fan [Scott Manley] recaps some of his favorites in How a $2 Toothbrush Saved the ISS and Other Unbelievable Space Hacks.

The introduction explained this compilation was motivated by the latest International Space Station drama, where an elusive air leak has finally been tracked down. Air leaks are obviously much more worrying in a space station than in, say, a bicycle tire. Thus there exists a wide array of tools to track down leaks but they couldn’t find this one. Reportedly the breakthrough came from an improvised airflow visualization tool: leaves from a cut-open tea bag. Normally small floating particles are forbidden in space because they might end up in troublesome places. (Eyes, noses, onboard equipment…) Apparently the necessity of the hack outweighed the rules here.

Tea leaves are but the latest in a long line of hacks devised in the course of space missions, because things don’t always go according to the original plan. Or even any of the large volume of contingency plans. Solutions have to be cobbled together from resources on hand, because when we’re in space, what we brought is all we have. From directly editing production code during Apollo 14, to a field-built replacement fender for the Apollo 17 Lunar Rover Vehicle (top picture), to the $2 toothbrush pressed into service as metal debris cleaner. The mission must go on!

Continue reading “Short Video Recaps A Long Tradition Of Space Hacks” →

Apollo DSKY Replica Looks The Part

September 23, 2020 by Dan Maloney 10 Comments

It’s hard to say what exactly it is about the Apollo DSKY that captures so many hackers’ imaginations. Whatever it is, the “Display and Keyboard” unit from the Apollo Guidance Computer has inspired dozens of teardowns, simulations, and reproductions over the years, to varying degrees of success. But this mechanically faithful DSKY replica really knocks it out of the park in terms of attention to detail.

The product of [M. daSilva], this DSKY replica takes a somewhat different path than many of the others we’ve seen. By working from as many original documents as possible, he was able to reproduce the physical size and shape of the DSKY very accurately — no mean feat when working from copies of copies of the original paper prints. Still, the details that are captured, like the gussets and reinforcements that were added to strengthen the original die-cast parts, really make this DSKY look the part. It’s functional, too, thanks to a Raspberry Pi running VirtualAGC, with a Nextion 4.3″ LCD display standing in for the original electroluminescent display. We were surprised to learn the DSKY had a port for nitrogen purging the case; check out the video tour below for that and other tidbits.

Of course, just because [M. daSilva] chose to concentrate on dimensional accuracy for this go-around doesn’t preclude more faithful electronics in the future. Perhaps he can team up with [Ben Krasnow] or [Fran Blanche] and really make this a showpiece.

Continue reading “Apollo DSKY Replica Looks The Part” →