Custom LED Signage From Household Items

October 27, 2018 by Tom Nardi 6 Comments

We’ll admit it: sometimes we overthink things. We imagine some of you are the same way; there seems to be something in the hacker mentality that drives us to occasionally over-engineer ideas to the point of unrecognizability. There’s nothing inherently wrong with this, but sometimes it does keep us from seeing easier solutions.

For example, the very slick looking personalized LED sign (Google Translate) that [Clovis Fritzen] recently wrote in to share with us. If we were tasked with creating something like this there would certainly have been a 3D printer and likely a CNC involved before all was said and done, and a few days later we’d still be working out the bugs in our OpenSCAD code. But his approach is very different. Fantastically simple and constructed largely from household items, this is a good project to keep the Junior Hackers entertained on a rainy weekend.

The first step of the process is to draw out the characters you want onto a piece of cardboard, and then carefully cut it out. If you’re worried that you’re not particularly artistic, this step will go a bit better if you print out the design and tape the paper over the cardboard to serve as a template. Once you’ve got your design cut out, you glue or tape a piece of standard printer paper over it. This is the face of the display; it just needs to be lit from behind.

If you wanted to make a sign that was just a single color and didn’t have individually addressable elements, then it would be enough to illuminate the whole cutout with a single light source. But where’s the appeal in that? As [Clovis] shows, you can get much better results by constructing a segmented box, with one LED in each cell. By wiring each LED to a pin on an Arduino or other microcontroller, you’ll have control over the color and brightness of each section of the sign.

Of course, if you’re not big on the whole cardboard aesthetic, you could even recreate this design with the aforementioned CNC and 3D printer. [Clovis] shows how the basic concept works, and that it can be scaled pretty easily depending on the kind of materials you have access to.

Laser Cut Cardboard Robot Construction Kit Eases Learning And Play

October 18, 2018 by Donald Papp No comments

It has never been easier to put a microcontroller and other electronics into a simple project, and that has tremendous learning potential. But when it comes to mechanical build elements like enclosures, frames, and connectors, things haven’t quite kept the same pace. It’s easier to source economical servos, motors, and microcontroller boards than it is to arrange for other robot parts that allow for cheap and accessible customization and experimentation.

That’s where [Andy Forest] comes in with the Laser Cut Cardboard Robot Construction Kit, which started at STEAMLabs, a non-profit community makerspace in Toronto. The design makes modular frames, enclosures, and basic hardware out of laser-cut corrugated cardboard. It’s an economical and effective method of creating the mechanical elements needed for creating robots and animatronics while still allowing easy customizing. The sheets have punch-out sections for plastic straws, chopstick axles, SG90 servo motors, and of course, anything that’s missing can be easily added with hot glue or cut out with a knife. In addition to the designs being open sourced, there is also an activity guide for educators that gives visual examples of different ways to use everything.

Cardboard makes a great prototyping material, but what makes the whole project sing is the way the designs allow for easy modification and play while being easy to source and produce.

Tiny Plotter Is Made Of Strings And Cardboard

October 4, 2018 by Tom Nardi 14 Comments

If you’ve been hanging around Hackaday for any length of time, you’ve undoubtedly seen the work of [Niklas Roy]. A prolific maker of…everything, we’ve covered his projects for over a decade now. He’s one of an elite group of hackers who can say they’ve been around since Hackaday was still using black & white pictures. Yet sometimes projects fall through the cracks.

Thanks to a tip sent in from one of our beloved readers, we’re just now seeing this incredible cardboard plotter [Niklas] made for a workshop he ran at the University of Art and Design Offenbach several years ago. The fully manual machine is controlled with two rotary dials and a switch, and it even comes with a book that allows you to “program” it by dialing in specific sequences of numbers.

Not that it detracts from the project, but its worth mentioning that the “cardboard” [Niklas] used is what is known as Finnboard, a thin construction material made of wood pulp that looks similar to balsa sheets. The material is easy to work with and much stronger than what we’d traditionally think of as cardboard. Beyond the Finnboard, the plotter uses welding rods as axles and slide rails, with glue, tape, and string holding it all together.

The dials on the control panel correspond to the X and Y axes: turning the X axis dial moves the bed forward and backward, and the Y dial moves the pen left and right. The switch above the dial lowers and raises the pen so it comes into contact with the paper below. With coordination between these three inputs, the operator can either draw “freehand” or follow the sequences listed in the “Code Book” to recreate stored drawings and messages.

Believe it or not, this isn’t the first time we’ve seen somebody made a plotter out of cardboard. Though previous entries into this specific niche did use servos to move around.

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Box Forts For Adults: Best Practices And Design Strategies

September 24, 2018 by Lewin Day 33 Comments

Many a grown up can reminisce about building various architectural wonders in their youth. Forts, whether based on boxes or blankets, were the order of the day, and an excellent way to spend a rainy Sunday afternoon.

It just so happens that there is no law against scaling up such activities once one has reached the age of majority. However, to build a structure at this level takes some careful planning and consideration, and that is the purpose of our article here today.

Location, Location, Location

To avoid an awkward conflict, be sure to warn your housemates of impending construction well ahead of time.

The first major consideration when starting your build should be the area in which you wish to do it. Building inside has the advantage of avoiding the weather, however hard floors can lead to sore knees when crawling around. Additionally, you’re a grown up now, so it’s less likely your peers will be impressed to hear you sat inside a box in your living room.

No, if you’re going to do this right, you’ll want to go outside. A nice flat lawn is best, providing soft ground and plenty of space. The challenges of the elements will guide your work – sitting inside your cardboard home feels all the more satisfying when you’re cosy and dry as you listen to the patter of rain on the roof. There’s a real sense of accomplishment when you’ve built something that can survive the harsh outdoors, and besides, the views are better, too. Continue reading “Box Forts For Adults: Best Practices And Design Strategies” →

This Pinball Game Doesn’t Come In A Box… It Is The Box

September 23, 2018 by Mike Szczys 8 Comments

Pinball still has that bit of magic that makes it stand out from first person shooters or those screen mashers eating up your time on the bus. The secret sauce is that sense of movement and feedback, and the loss of control as the ball makes its way through the play field under the power of gravity. Of course the real problem is finding a pinball machine. Pinbox 3000 is swooping in to fix that in a creative way. It’s a cardboard pinball machine that you build and decorate yourself.

Pinbox with electronics

Pinbox with bell

Pinbox with plastic packaging as obstacles

We ran into them at Maker Faire New York over the weekend and the booth was packed with kids and adults all mashing flippers to keep a marble in play. The kit comes as flat-pack cardboard already scored and printed with guides for assembly which takes about an hour.

The design is quite clever, with materials limited to just cardboard, rubber bands, and a few plastic rivets. Both the plunger that launches the pinball and the flippers are surprisingly robust. They stand up to a lot of force and from the models on display it seems the friction points of cardboard-on-cardboard are the issue, rather than mechanisms buckling under the force exerted by the player.

When first assembled the playfield is blank. That didn’t stop the fun for this set of kits stacked back to back for player vs. player action. There’s a hole at the top of playfields which makes this feel a bit like playing Pong in real life. However, where the kit really shines is in customizing your own game. In effect you’re setting up the most creative marble run you can imagine. This task was well demonstrated with cardboard, molded plastic packaging (which is normally landfill) cleverly placed, plus some noisemakers and lighting effects. The company has been working to gather up inspiration and examples for building out the machines. We love the multiple layers of engagement rolled into Pinbox, from building the stock kit, to fleshing out a playfield, and even to adding your own electronics for things like audio effects.

Check out the video below to see the fun being had at the Maker Faire booth.

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Thinking Inside The (Cardboard) Box With Nintendo Labo Hacks

July 19, 2018 by Roger Cheng 2 Comments

Cardboard is one of the easiest ways to build something physical, far easier than the 3D printing and laser cutting we usually write about here. So when Nintendo released their Labo line of cardboard accessories, it doesn’t take a genius to predict the official product would be followed by a ton of user creations. Nintendo were smart enough to provide not only an internet forum for this creativity to gather, they also hold contests to highlight some of the best works.

The most impressive projects in the winner’s circle combined the one-of-a-kind cardboard creations with custom software written using Toy-Con Garage, the visual software development environment built into the Nintendo Switch console. Access to the garage is granted after a user runs through Nintendo Labo’s “Discover” activities, which walk the user behind the scenes of how their purchased Labo accessories work. This learning and discovery process thus also serves as an introductory programming tutorial, teaching its user how to create software to light up their custom cardboard creations.

It’s pretty cool that Nintendo opened up a bit of the mechanism behind Labo activities for users to create their own, but this is only a tiny subset of Nintendo Switch functionality. We have different hacks for different folks. Some of us enjoy reverse engineering details of how those little Joy-Cons work. Others hack up something to avoid a game puzzle that’s more frustrating than fun. And then there are those who are not satisfied until they have broken completely outside the sandbox.

[via Engadget]

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Electronic ColorChord Turns Color Into Sound

July 6, 2018 by Steven Dufresne 13 Comments

[Dr. Cockroach] has delighted us again with another of his circuits on cardboard. He calls it steampunk inspired, and while we guess we can see what he’s getting at, it’s more like a sweet example of artful dead bug construction. He calls it the ColorChord. Point its photo cells at a color and it’ll play a tone or a combination of tones specific to that color.

Three 555-centric boards use thumbtacks as connection points which he solders to, the same technique he used for his cardboard computer. They provide simple tones for red, green, and blue and a mix for any other color. However, he found that the tones weren’t distinguishable enough for similar colors like a bright sun yellow and a reddish yellow. So he ended up pulsing them using master oscillator, master-slave flip-flop, and sequencer circuits, all done dead bug style.

We’re not sure how practical it is but the various pulsed tones remind us of the B space movies of the 1950s and 60s. And as for the look of it, well it’s just plain fun to look at. Hear and see it for yourself in the video below.

And if you want to see some dead bug circuitry as high art then check out this awesome LED ring, this sculptural nixie clock, and perhaps the most wondrous of all, The Clock.

Continue reading “Electronic ColorChord Turns Color Into Sound” →