7 Segment Clockwork Display Made From Cardboard

October 31, 2018 by Richard Baguley 25 Comments

We’ve seen a variety of oddball 7-segment displays in the past, but this one uses a new material: both for the display and the mechanical mechanism that drives it; cardboard. Yup, the whole thing is made from cardboard, wood and a few rubber bands. [The Q] shows how he put together in this nice video, starting from first principles that show how the segments are made: simple pieces of cardboard painted on one side with fluorescent paint. A piece of wood pushes the element out to blank it, and each element is connected to a cam wheel that pushes the wood in or out.

The really clever bit is that [The Q] mapped digits 0 – 9 onto a matrix for which of the 7 segments is “on” or “off”. He then used this information to create a stack of 7 cams on a central axle. As you rotate the axle, the cams turn, moving the wooding arms. The arms then cause the elements to flip as they count up through the digits. In essence, he engineered a physical decimal to 7 segment decoder, much like the electronic one inside the SN74LS47. The whole assembly is capped by a knob that indicates which digit is currently displayed. If mechanical displays like this are your thing, check out this one made from LEGO parts, or this awesome 3D printed creation.

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Easy Blinking LED Eyes For Halloween

October 28, 2018 by Tom Nardi 16 Comments

There’s not much time left now. If you’re going to put something together to give the youngsters some night terrors in exchange for all that sweet candy, you better do it quick. This late to the game you might not have time to do anything too elaborate, but luckily we’ve come across a few quick Halloween hacks that can get you some pretty cool effects even if it’s only a few hours before the big night.

As a perfect example, these LED “blinking eyes” were created by [Will Moser]. Using nothing more exotic than some bare LEDs, an Arduino, and a cardboard box, these little gadgets can quickly and easily be deployed in your windows or bushes to produce an unsettling effect after the sun goes down. Thanks to the pseudorandom number generator in the Arduino code, the “eyes” even have a bit of variability to them, which helps sell the idea that your Halloween visitors are being watched by proper creatures of the night.

The hardware side of this project is very simple. [Will] takes a container such as a small cardboard box and cuts two holes in it to serve as the eyes. He notes that containers which are white or reflective on the inside work best. You’ll want to get a little artistic here and come up with a few different shaped sets of eyes, which is demonstrated in the video after the break. Inside each box goes a colored LED, wired back to the Arduino.

For the software, [Will] is using a floating analog pin as a source of random noise, and from there comes up with how often each LED will blink on and off, and for how long. Both the hardware and software sides of this project are perfect for beginners, so it might be a good way to get the Little Hackers involved in the festivities this year; if you’re the type of person who enjoys replicating small humans in addition to creeping them out.

LEDs seem to be the hacker’s decoration of choice come Halloween, from wearable LED eyes to remote controlled illuminated pumpkins.

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Custom LED Signage From Household Items

October 27, 2018 by Tom Nardi 6 Comments

We’ll admit it: sometimes we overthink things. We imagine some of you are the same way; there seems to be something in the hacker mentality that drives us to occasionally over-engineer ideas to the point of unrecognizability. There’s nothing inherently wrong with this, but sometimes it does keep us from seeing easier solutions.

For example, the very slick looking personalized LED sign (Google Translate) that [Clovis Fritzen] recently wrote in to share with us. If we were tasked with creating something like this there would certainly have been a 3D printer and likely a CNC involved before all was said and done, and a few days later we’d still be working out the bugs in our OpenSCAD code. But his approach is very different. Fantastically simple and constructed largely from household items, this is a good project to keep the Junior Hackers entertained on a rainy weekend.

The first step of the process is to draw out the characters you want onto a piece of cardboard, and then carefully cut it out. If you’re worried that you’re not particularly artistic, this step will go a bit better if you print out the design and tape the paper over the cardboard to serve as a template. Once you’ve got your design cut out, you glue or tape a piece of standard printer paper over it. This is the face of the display; it just needs to be lit from behind.

If you wanted to make a sign that was just a single color and didn’t have individually addressable elements, then it would be enough to illuminate the whole cutout with a single light source. But where’s the appeal in that? As [Clovis] shows, you can get much better results by constructing a segmented box, with one LED in each cell. By wiring each LED to a pin on an Arduino or other microcontroller, you’ll have control over the color and brightness of each section of the sign.

Of course, if you’re not big on the whole cardboard aesthetic, you could even recreate this design with the aforementioned CNC and 3D printer. [Clovis] shows how the basic concept works, and that it can be scaled pretty easily depending on the kind of materials you have access to.

Laser Cut Cardboard Robot Construction Kit Eases Learning And Play

October 18, 2018 by Donald Papp No comments

It has never been easier to put a microcontroller and other electronics into a simple project, and that has tremendous learning potential. But when it comes to mechanical build elements like enclosures, frames, and connectors, things haven’t quite kept the same pace. It’s easier to source economical servos, motors, and microcontroller boards than it is to arrange for other robot parts that allow for cheap and accessible customization and experimentation.

That’s where [Andy Forest] comes in with the Laser Cut Cardboard Robot Construction Kit, which started at STEAMLabs, a non-profit community makerspace in Toronto. The design makes modular frames, enclosures, and basic hardware out of laser-cut corrugated cardboard. It’s an economical and effective method of creating the mechanical elements needed for creating robots and animatronics while still allowing easy customizing. The sheets have punch-out sections for plastic straws, chopstick axles, SG90 servo motors, and of course, anything that’s missing can be easily added with hot glue or cut out with a knife. In addition to the designs being open sourced, there is also an activity guide for educators that gives visual examples of different ways to use everything.

Cardboard makes a great prototyping material, but what makes the whole project sing is the way the designs allow for easy modification and play while being easy to source and produce.

Tiny Plotter Is Made Of Strings And Cardboard

October 4, 2018 by Tom Nardi 14 Comments

If you’ve been hanging around Hackaday for any length of time, you’ve undoubtedly seen the work of [Niklas Roy]. A prolific maker of…everything, we’ve covered his projects for over a decade now. He’s one of an elite group of hackers who can say they’ve been around since Hackaday was still using black & white pictures. Yet sometimes projects fall through the cracks.

Thanks to a tip sent in from one of our beloved readers, we’re just now seeing this incredible cardboard plotter [Niklas] made for a workshop he ran at the University of Art and Design Offenbach several years ago. The fully manual machine is controlled with two rotary dials and a switch, and it even comes with a book that allows you to “program” it by dialing in specific sequences of numbers.

Not that it detracts from the project, but its worth mentioning that the “cardboard” [Niklas] used is what is known as Finnboard, a thin construction material made of wood pulp that looks similar to balsa sheets. The material is easy to work with and much stronger than what we’d traditionally think of as cardboard. Beyond the Finnboard, the plotter uses welding rods as axles and slide rails, with glue, tape, and string holding it all together.

The dials on the control panel correspond to the X and Y axes: turning the X axis dial moves the bed forward and backward, and the Y dial moves the pen left and right. The switch above the dial lowers and raises the pen so it comes into contact with the paper below. With coordination between these three inputs, the operator can either draw “freehand” or follow the sequences listed in the “Code Book” to recreate stored drawings and messages.

Believe it or not, this isn’t the first time we’ve seen somebody made a plotter out of cardboard. Though previous entries into this specific niche did use servos to move around.

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Box Forts For Adults: Best Practices And Design Strategies

September 24, 2018 by Lewin Day 33 Comments

Many a grown up can reminisce about building various architectural wonders in their youth. Forts, whether based on boxes or blankets, were the order of the day, and an excellent way to spend a rainy Sunday afternoon.

It just so happens that there is no law against scaling up such activities once one has reached the age of majority. However, to build a structure at this level takes some careful planning and consideration, and that is the purpose of our article here today.

Location, Location, Location

To avoid an awkward conflict, be sure to warn your housemates of impending construction well ahead of time.

The first major consideration when starting your build should be the area in which you wish to do it. Building inside has the advantage of avoiding the weather, however hard floors can lead to sore knees when crawling around. Additionally, you’re a grown up now, so it’s less likely your peers will be impressed to hear you sat inside a box in your living room.

No, if you’re going to do this right, you’ll want to go outside. A nice flat lawn is best, providing soft ground and plenty of space. The challenges of the elements will guide your work – sitting inside your cardboard home feels all the more satisfying when you’re cosy and dry as you listen to the patter of rain on the roof. There’s a real sense of accomplishment when you’ve built something that can survive the harsh outdoors, and besides, the views are better, too. Continue reading “Box Forts For Adults: Best Practices And Design Strategies” →

This Pinball Game Doesn’t Come In A Box… It Is The Box

September 23, 2018 by Mike Szczys 8 Comments

Pinball still has that bit of magic that makes it stand out from first person shooters or those screen mashers eating up your time on the bus. The secret sauce is that sense of movement and feedback, and the loss of control as the ball makes its way through the play field under the power of gravity. Of course the real problem is finding a pinball machine. Pinbox 3000 is swooping in to fix that in a creative way. It’s a cardboard pinball machine that you build and decorate yourself.

Pinbox with electronics

Pinbox with bell

Pinbox with plastic packaging as obstacles

We ran into them at Maker Faire New York over the weekend and the booth was packed with kids and adults all mashing flippers to keep a marble in play. The kit comes as flat-pack cardboard already scored and printed with guides for assembly which takes about an hour.

The design is quite clever, with materials limited to just cardboard, rubber bands, and a few plastic rivets. Both the plunger that launches the pinball and the flippers are surprisingly robust. They stand up to a lot of force and from the models on display it seems the friction points of cardboard-on-cardboard are the issue, rather than mechanisms buckling under the force exerted by the player.

When first assembled the playfield is blank. That didn’t stop the fun for this set of kits stacked back to back for player vs. player action. There’s a hole at the top of playfields which makes this feel a bit like playing Pong in real life. However, where the kit really shines is in customizing your own game. In effect you’re setting up the most creative marble run you can imagine. This task was well demonstrated with cardboard, molded plastic packaging (which is normally landfill) cleverly placed, plus some noisemakers and lighting effects. The company has been working to gather up inspiration and examples for building out the machines. We love the multiple layers of engagement rolled into Pinbox, from building the stock kit, to fleshing out a playfield, and even to adding your own electronics for things like audio effects.