Minimal Blinky Project Makes The Chip The Circuit Board

September 25, 2018 by Dan Maloney 16 Comments

We’ve got a thing for projects that have no real practical value but instead seek to answer a simple yet fundamental question: I wonder if I can do that? This dead-bug style 555 blinky light is one of those projects, undertaken just to see how small a circuit can be. Pretty small, as it turns out, and we bet it can get even smaller.

[Danko]’s minimal circuit is about as small as possible for the DIP version of the venerable 555 chip. The BOM is stripped to the bone: just the chip, three resistors, a capacitor, and an LED. All the discrete components are SMDs in 0805. The chip’s leads are bent around the package to form connections, and the SMDs bridge those “traces” to complete the circuit. [Danko] shows the build in step-by-step detail in the video below. There’s some fairly fine work here, but we can’t help wondering just how far down the scale this could be pushed. We know someone’s made a smaller blinky using a tiny microcontroller, but we’d love to see this tried with the BGA version of the chip which is only 1.4 mm on a side.

Cheers to [Danko] for trying this out and having some fun with an old chip. He seems to have a bit of a thing for the 555; check out this cute robot sculpture that’s built around the chip.

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Marvel At Soviet-era Smart Display’s Tiny Size

June 9, 2018 by Donald Papp 14 Comments

The Soviet-era 490IP1 LED. The digit is a mere 2.5 mm in height. Pictured with the Texas Instruments TIL306. [image: industrialalchemy.org]

It’s easy to assume that older components will be less integrated and bulkier than we might otherwise expect. Then something seems ahead of its time, like the teeny-tiny 490IP1 LED which was produced in the former Soviet Union. [AnubisTTP] obtained and shared images of this tiny integrated single digit LED display in which the number measures a scant 2.5 mm tall; in production it was made easier to read with an external bubble lens magnifier clipped to the outside. The red brick the 490IP1 is pictured with is the Texas Instruments TIL306, a relatively normal sized DIP component with similar functionality.

The 490IP1 is called an intelligent LED display because the package contains a decade counter and driver circuitry for the integrated seven-segment LED digit, complete with a carry signal that meant multiple displays could be chained together. It is notable not just due to its size, but because the glass cover makes it easy to see the die inside, as well as the wire-bonded pads.

It’s always fascinating to see glimpses of the development path that display technologies took. It’s easy to take a lot of it for granted today, but back before technology was where it is now, all sorts of things were tried. Examples we’ve seen in the past include the fantastic (and enormous) Eidophor projector which worked by drawing images onto a rotating disk of oil with an electron gun. On the smaller end of things, the Sphericular display used optics and image masks to wring a compact 0-9 numerical display out of only a few lamps at the back of a box.

GPS synchronized Nixie tube clock from kit

3D Printed Tool Tips To Straighten DIP Chips And Unstraighten Resistors

May 10, 2018 by Steven Dufresne 21 Comments

Watching someone assemble a kit is a great way to see some tools you may have not encountered before and maybe learn some new tricks. During [Marco Reps’] recent build of a GPS synchronized Nixie clock kit we spied a couple of handy tools that you can 3D print for your own bench.

Fresh from the factory Dual Inline Package (DIP) chips come with their legs splayed every so slightly apart — enough to not fit into the carefully designed footprints on a circuit board. You may be used to imprecisely bending them by hand on the surface of the bench. [Marco] is more refined and shows off a neat little spring loaded tool that just takes a couple of squeezes to neatly bend both sides of the DIP, leaving every leg the perfect angle. Shown here is a 3D printed version called the IC Pin Straightener that you can throw together with springs and common fasteners.

Another tool which caught our eye is the one he uses for bending the metal film resistor leads: the “Biegelehre” or lead bending tool. You can see that [Marco’s] tool has an angled trench to account for different resistor body widths, with stepped edges for standard PCB footprint spacing. We bet you frequently use the same resistor bodies so 3D printing is made easier by using a single tool for each width. If you really must copy what [Marco] is using, we did find this other model that more closely resembles his.

As for new tricks, there are a lot of small details worth appreciating in the kit assembly. [Marco] cleans up the boards using snips to cut away the support material and runs them over sandpaper on a flat surface. Not all Nixie tubes are perfectly uniform so there’s some manual adjustment there. And in general his soldering practices are among the best we’ve seen. As usual, there’s plenty of [Marco’s] unique brand of humor to enjoy along the way.

We have a warm spot in our heart for simple tools you can whip up on the ‘ole 3D printer. Check out the PCB vise, a set of ball and socket helping hands, and a collection of toolbag essentials.

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RIP DIP ARM

April 15, 2018 by Jenny List 36 Comments

Every month, semiconductor manufacturers across the globe retire old devices. A product that has been superseded, isn’t selling well, or maybe whose application has declined, is removed from the catalogue and ceases to be manufactured. Usually these moments pass unnoticed, just one old device among many. Who is going to remark upon the demise of a chip for a VGA card for example, or a long-ago-left-behind Flash memory chip?

One has come to our attention that is pretty unremarkable, but that could concern some of our readers. NXP have stopped manufacturing the LPC810M021FN8. What on earth is an LPC810M021FN8, you ask, the answer being that it appears to have been the last microcontroller with an ARM core available in a DIP package. Even that in itself is hardly earth-shattering, for if you really must use an ARM core rather than any of the myriad 8, 16, or 32 bit microcontrollers still available you can always get a DIP breakout board for a small surface mount chip.

This turn of events comes as a reminder that, while breadboard-friendly and popular among a section of our community, DIP packages are now particularly old-school. Other once-popular devices such as the LPC1114 have also long-since ceased to be available in this format, and we have to wonder how long we will be able to take advantage of DIP packages for some of the other microcontroller families.

A few years ago this news might have come as something of a disaster, but it now has more of a sense of the passing of a bygone era. It’s normal to use microcontroller dev boards in a larger DIP format for prototyping, so maybe getting used to a bit of surface-mount soldering on a break-out board will be only for the truly hard-core when the last DIP package has been retired. Other than that of course, the 555 is still available in a DIP8, and you can make anything with one of them!

If you didn’t have a chance to take the 810 for a test drive, the usual suppliers still list it in stock, Adafruit have a starter pack for it, and it will no doubt be possible to find it in small quantities for years to come.

[Thanks Tod E. Kurt for the tip]

Dead-Bug Logic Probe In A Magic Marker

December 24, 2016 by Dan Maloney 13 Comments

Logic probes are simple but handy tools that can be had for a couple of bucks. They may not be the sexiest pieces of test gear, nor the most versatile, but they have their place, and building your own logic probe is a great way to understand the tool’s strength and weaknesses.

[Jxnblk]’s take on the logic probe is based on a circuit by [Tony van Roon]. The design hearkens back to a simpler time and is based on components that would have been easy to pick up at any Radio Shack once upon a time. The logic section is centered on the venerable 7400 quad 2-input NAND gate in the classic 14-pin DIP format. The gates light separate LEDs for high and low logic levels, and a 555 timer chip in a one-shot configuration acts as a pulse stretcher to catch transients. The DIP packages lend themselves to quick and dirty “dead bug” construction, and the whole thing fits nicely into a discarded marking pen.

It’s a simple build and a nice form factor for a useful tool, but for an even slimmer package like an old syringe you’ll probably have to go with SMD components. And when you graduate from the simple logic probe, you might want to check out the capabilities of this smart probe.

Stuffing Everything On A DIP32 Package

August 30, 2015 by Brian Benchoff 9 Comments

Putting an full microcontroller platform in a DIP format is nothing new – the Teensy does it, the Arduino nano does it, and a dozen other boards do it. [Alex] and [Alexey] aren’t content with just a simple microcontroller breakout board so they’re adding a radio, an OLED, an SD card reader, and even more RAM to the basic Arduino platform, all in a small, easy to use package.

The DIPDuino, as [Alex] and [Alexy] are calling it features an ATmega1284 processor. To this, they’re adding a 128×32 pixel OLED, a micro SD slot, and 1Mbit of SRAM. The microcontroller is a variant that includes a 2.4 GHz Zigbee radio that allows for wireless connections to other DIPDuinos.

What are [Alex] and [Alexey] going to do with their cool little board? They’re planning on using the OLED for a watch, improve their software so the firmware can be updated from the SD card, and one of [Alex]’s friends wants to build a RepRap controller with one of these. There’s a lot of potential with this board, and we’re interested in seeing where the guys take the project from here.

Breadboarding With A ARM Microcontroller

October 15, 2013 by Brian Benchoff 89 Comments

NXP’s LPC1114 ARM microcontroller is in a class all of it’s own. ARM microcontrollers are a dime a dozen, but this fabulous chip is the only one that’s housed in a hacker and breadboard friendly PDIP package. However, breadboard setups usually won’t have the luxuries of a true development platform such as flashing the part, single stepping through the code, and examining memory. [Steve] found an interesting solution to this problem that involves a Dremel and hacking up even more hardware.

[Steve] found a few LPC1769 dev boards that include a debugger and a way to program these chips. Simply by hacking off the programmer and debugger portion of this dev board with a Dremel tool, [Steve] had an easy to use interface for his breadboardable ARM.

After connecting the power rails to his breadboarded chip, [Steve] connected his programmer up and set up a gcc toolchain. For about $25, he has a breadboard friendly ARM microcontroller with full debugging capabilities.

This isn’t the first time we’ve seen a few people play with this DIP28 ARM chip; someone even milled this 600 mil chip down to 300 mils for even easier prototyping. Still, this is the best and cheapest way we’ve seen yet to turn this ARM into a proper prototyping platform.