LED Driver Circuit For Safety Hat Sucks Single AAA Cell Dry

January 19, 2023 by Donald Papp 21 Comments

[Petteri Aimonen] created an omnidirectional LED safety light to cling to his child’s winter hat in an effort to increase visibility during the dark winter months, but the design is also great example of how to use the Microchip MCP1640 — a regulated DC-DC step-up power supply that can run the LEDs off a single AAA cell. The chip also provides a few neat tricks, like single-button on/off functionality that fully disconnects the load, consuming only 1 µA in standby.

[Petteri]’s design delivers 3 mA to each of eight surface-mount LEDs (which he says is actually a bit too bright) for a total of about 20 hours from one alkaline AAA cell. The single-layer PCB is encased in a clear acrylic and polycarbonate enclosure to resist moisture. A transistor and a few passives allow a SPST switch to act as an on/off switch: a short press turns the unit on, and a long press of about a second turns it back off.

One side effect is that the “off” functionality will no longer work once the AAA cell drained too badly, but [Petteri] optimistically points out that this could be considered a feature: when the unit can no longer be turned off, it’s time to replace the battery!

The usual way to suck a battery dry is to use a Joule Thief, and while this design also lights LEDs, it offers more features and could be adapted for other uses easily. Interested? [Petteri] offers the schematic, KiCAD file for the PCB, and SVG drawing of the enclosure for download near the bottom of the project page.

Blinky Business Card Plays Snake And Connect Four

January 16, 2023 by Anool Mahidharia 6 Comments

There’s no better way to introduce yourself than handing over a blinky PCB business card and challenging the recipient to a game of Connect Four. And if [Dennis Kaandorp] turns up early for a meeting, he can keep himself busy playing the ever popular game of Snake on his PCB business card.

Quite wisely, [Dennis] kept his design simple, and avoided the temptation of feature creep. His requirements were to create a minimalist, credit card sized design, with his contact details printed on the silk legend, and some blinky LED’s.

The tallest component on such a design is usually the battery holder, and he could not find one that was low-profile and cheap. Drawing inspiration from The Art of Blinky Business Cards, he used the 0.8 mm thin PCB itself as the battery holder by means of flexible arms.

Connect-Four is a two player game similar to tic-tac-toe, but played on a grid seven columns across and six rows high. This meant using 42 dual-colour LED’s, which would require a large number of GPIO pins on the micro-controller. Using a clever combination of matrix and charlieplexing techniques, he was able to reduce the GPIO count down to 13 pins, while still managing to keep the track layout simple.

It also took him some extra effort to locate dual colour, red / green LED’s with a sufficiently low forward voltage drop that could work off the reduced output resulting from the use of charlieplexing. At the heart of the business card is an ATtiny1616 micro-controller that offers enough GPIO pins for the LED matrix as well as the four push button switches.

His first batch of prototypes have given him a good insight on the pricing and revealed several deficiencies that he can improve upon the next time around. [Dennis] has shared KiCad schematic and PCB layout files for anyone looking to get inspired to design their own PCB business cards.

Continue reading “Blinky Business Card Plays Snake And Connect Four” →

A Number Maze For Younger Hackers

January 14, 2023 by Matthew Carlson 2 Comments

[David Johnson-Davies] has a lofty goal of building a small device to give to younger hackers on a semi-yearly basis. So this last year, he designed and created The Number Maze Game, a small handheld logic puzzle maze.

It’s based on several 4-digit seven-segment displays controlled by an AVR128DA32. Navigation is just a few push buttons and a buzzer to let you know when you’ve won. The game is simple: you jump the amount listed on the space you’re currently on, trying to get to the space labeled “H.” [David] lays out how he built it in great detail, discussing the process of designing and assembly. He also expounds on many decisions, such as using a TQFP microcontroller instead of the through-hole ATmega328P due to the I/O pin count.

The instructions and design process are so detailed we’re confident most people could easily reproduce it, especially with the code and board files. But the value of this project is not in blindly copying it. Instead, we love how something so simple can be wonderfully entertaining and valuable to younger hackers. Programming headers are included so they can add new mazes. We suspect there are many out there who would love to get something so tactile, simple, and modifiable.

Of course, we’ve seen other minimal maze games, so there’s no lack of inspiration for making some different.

Illuminated smart curtain in front of a window, beside a Christmas tree

Smart LED Curtain Brings Sprites To Your Windows

January 14, 2023 by Dave Walker 13 Comments

Mobile interface for LED smart curtain display — A mobile interface is a nice touch

Anybody who has ever seen a video wall (and who hasn’t?) will be familiar with the idea of making large-scale illuminated images from individual coloured lights. But how many of us have gone the extra mile and fitted such a display in our own homes? [vcch] has done just that with his Deluxe Smart Curtain that can be controlled with a phone or laptop.

The display itself is made up of a series of Neopixel strips, hung in vertical lines in front of the window. There is a wide gap between each strip, lending a ghostly translucent look to the images and allowing the primary purpose of the window to remain intact.

The brains of the system are hosted on a low-cost M5stack atom ESP32 device. The data lines for the LEDs are wired in a zig-zag up and down pattern from left to right, which the driver software maps to the rectangular images. However, the 5V power is applied to the strips in parallel to avoid voltage drops along the chain.

If you’d like to build your own smart curtain, Arduino sketch files and PHP for the mobile interface are included on the project page. Be sure to check out the brief video of what the neighbors will enjoy at night after the break.

If video walls are your kind of thing, then how about this one that uses Ping Pong Balls as diffusers? Continue reading “Smart LED Curtain Brings Sprites To Your Windows” →

Zen And Glowing Air Bubble Displays

January 4, 2023 by Elliot Williams 10 Comments

When you work in a medium for long enough, and you learn how it works more and more deeply, you eventually become its master. [Yukio Shinoda] is probably master of the LED bubble display.

She started out with an idea, back in 1994, of a column of water and an array of solenoids to inject air, making patterns in the bubbles. Time passed, and she began to realize these works, first in water and then switching over to glycerine for slower, more predictable, and more spherical bubbles. The latest version realizes her initial vision, after 29 years, with an 8×8 array of nozzles making 3D shapes in the slowly rising columns. Continue reading “Zen And Glowing Air Bubble Displays” →

LEDCard: The Pocketable Ring Light

January 1, 2023 by Maya Posch 17 Comments

How many times have you found yourself fumbling about with lighting while trying to get a clear up-close shot of an object? Although smartphones come with pretty nice cameras these days, properly lighting an object and taking impressive macro shots isn’t exactly their strong suit. This is where [MisterHW]’s LEDCard is a very welcome companion. Not only does it provide a credit card sized ring light, it also allows for a molded acrylic lens to be inserted for high-quality macro shots.

The project in its current iteration consists out of a single PCB with rechargeable Li-ion coin cells (LIR2430) and a USB-powered charge controller. After charging the LEDCard (or inserting freshly charged Li-ion coin cells), a single button press will light up the SMD LEDs via the LM3410 LED driver IC. Press the ON button gently (half-press) for medium brightness and fully for full intensity. Finally, pressing the TEST button with the LEDs lit performs a battery level test that turns the LEDs off if the battery is ok. If they stay lit, it’s time to recharge the LEDCard.

As [MisterHW] points out, the LEDCard being compact enough to carry around with you wherever you go makes it suitable as an emergency flashlight as well. It’s also not the final iteration of the design. Future (incremental) improvements include a diffuser for the ring light and more. Even so, in its current state LEDCard is already a proven design.

3D Printed Light Pipe Turns Overly-Bright LED Into Design Harmony

December 22, 2022 by Donald Papp 14 Comments

There are a number of ways to efficiently and elegantly limit an LED’s brightness, but [Tommy] found that using a light pipe or diffuser can integrate better with a device, especially when the device itself is mostly 3D printed in the first place.

Infill has an effect on appearance. 20% infill on the left, 100% infill on the right.

For some problems the Goldilocks approach is the way to go. [Tommy] designed a small array of different LED cover options, and tested each to see what yielded the best results for his printed kit. Some of the biggest takeaways include:

100% infill is best for even results (although interesting shadows happen at less than 100% infill.)
Interesting things happen with 7 to 11 mm of top layers of clear PLA, when illuminated from below with a 5 mm high-brightness LED. An even diffusion of light starts to give way to a circular gradient as the upper layer gets thicker.
LEDs emit their light mainly upward in a round pattern. Corners will always be darker, even more so if the guide is not round. This effect becomes noticeably more pronounced as the light guide grows in size, putting a practical upper limit on its effective dimensions.

[Tommy] explores these kinds of issues because he designs and builds electronic synth instruments, and they are mostly 3D printed. He explores efficiency and is always happy to share his findings about what works and doesn’t work.

Of course, the usual ways to deal with an overly-bright LED are to limit its current or control its brightness by driving it with a PWM signal. The right approach depends on the application and the scale of the design, and there are actually quite a few ways to crack this nut. Luckily, our own [Inderpreet Singh] is here to tell you all about how best to control LED brightness.