Testing Part Stiffness? No Need To Re-invent The Bending Rig

April 24, 2023 by Donald Papp 3 Comments

If one is serious about testing the stiffness of materials or parts, there’s nothing quite like doing your own tests. And thanks to [JanTec]’s 3-Point Bending Test rig, there’s no need to reinvent the wheel should one wish to do so.

The dial caliper can be mounted to a fixed height, thanks to a section of 3030 T-slot extrusion.

Some simple hardware, a couple spare pieces of 3030 T-slot extrusion, a few 3D-printed parts, and a dial indicator all come together to create a handy rig that will let one get straight to measuring.

Here is how it works: stiffness of a material is measured by placing a sample between two points and applying a known force to the middle of the sample. This will cause the material to bend, and measuring how far a standardized sample deforms under a known amount of force (normally accomplished by a dial indicator) is how one can quantify a material’s stiffness.

When a material talks about its Young’s modulus (E) value, it’s talking about stiffness. A low Young’s modulus means a material is more elastic, a high value means the material is more stiff. (This shouldn’t be confused with strength or toughness, which are more about resistance to non-recoverable deformation, and resistance to fracture, respectively.)

Interested in results, but don’t want to get busy doing your own testing? Someone’s already been there and done that: here’s a great roundup of measurements of 3D-printed parts, using different filaments.

Another Room-Temperature Superconductivity Claim And Questions Of Scientific Integrity

March 20, 2023 by Maya Posch 46 Comments

In early March of 2023, a paper was published in Nature, with the researchers claiming that they had observed superconductivity at room temperature in a conductive alloy, at near-ambient pressure. While normally this would be cause for excitement, what mars this occasion is that this is not the first time that such claims have been made by these same researchers. Last year their previous paper in Nature on the topic was retracted after numerous issues were raised by other researchers regarding their data and the interpretation of this that led them to conclude that they had observed superconductivity.

According to an interview with one of the lead authors at the University of Rochester – Ranga Dias – the retracted paper has since been revised to incorporate the received feedback, with the research team purportedly having invited colleagues to vet their data and experimental setup. Of note, the newly released paper reports improvements over the previous results by requiring even lower pressures.

Depending on one’s perspective, this may either seem incredibly suspicious, or merely a sign that the scientific peer review system is working as it should. For the lay person this does however make it rather hard to answer the simple question of whether room-temperature superconductors are right around the corner. What does this effectively mean?

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DIY Comparatron Helps Trace Tiny, Complex Objects

December 11, 2022 by Donald Papp 21 Comments

Hackers frequently find themselves reverse-engineering or interfacing to existing hardware and devices, and when that interface needs to be a physical one, it really pays to be able to take accurate measurements.

This is easy to do when an object is big enough to fit inside calipers, or at least straight enough to be laid against a ruler. But what does one do when things are complex shapes, or especially small? That’s where [Cameron]’s DIY digital optical comparator comes in, and unlike commercial units it’s entirely within the reach (and budget) of a clever hacker.

The Comparatron is based off a CNC pen plotter, but instead of a pen, it has a USB microscope attached with the help of a 3D-printed fixture. Serving as a background is an LED-illuminated panel, the kind useful for tracing. The physical build instructions are here, but the image should give most mechanically-minded folks a pretty clear idea of how it fits together.

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A Wheatstone Bridge Matches Your Pots

December 7, 2022 by Jenny List 15 Comments

Sometimes the simplest hacks can be the most useful or ingenious, and such is the case with [Keri Szafir]’s method of ensuring that potentiometers used in audio devices are matched. If you consider a typical stereo amplifier for a moment, you’ll see two amplifiers in one box with a single volume control. Two channels, one knob? Volume knobs are ganged stereo potentiometers.

All potentiometers are not created equal, and particularly in the cheaper devices they may not have a consistently matched resistance across both pots and across their travel. This messes up the stereo balance, so naturally it’s worth selecting a part with good matching. [Keri] selects them not with his golden ears, but by wiring both pots together as a Wheatstone bridge. A meter between the two wipers would detect any current due to a mismatch.

A Wheatstone bridge is one of those handy circuits that has plenty of uses in both AC and DC measurements. We probably see them most often in a strain gauge.

Dosimetry: Measuring Radiation

November 7, 2022 by Dan Maloney 21 Comments

Thanks to stints as an X-ray technician in my early 20s followed by work in various biology labs into my early 40s, I’ve been classified as an “occupationally exposed worker” with regard to ionizing radiation for a lot of my life. And while the jobs I’ve done under that umbrella have been vastly different, they’ve all had some common ground. One is the required annual radiation safety training classes. Since the physics never changed and the regulations rarely did, these sessions would inevitably bore everyone to tears, which was a pity because it always felt like something I should be paying very close attention to, like the safety briefings flight attendants give but everyone ignores.

The other thing in common was the need to keep track of how much radiation my colleagues and I were exposed to. Aside from the obvious health and safety implications for us personally, there were legal and regulatory considerations for the various institutions involved, which explained the ritual of finding your name on a printout and signing off on the dose measured by your dosimeter for the month.

Dosimetry has come a long way since I was actively considered occupationally exposed, and even further from the times when very little was known about the effects of radiation on living tissue. What the early pioneers of radiochemistry learned about the dangers of exposure was hard-won indeed, but gave us the insights needed to develop dosimetric methods and tools that make working with radiation far safer than it ever was.

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Better Scope Measurements

September 22, 2022 by Al Williams 6 Comments

There was a time when few hobbyists had an oscilloscope and the ones you did see were old military or industrial surplus that were past their prime. Today you can buy a fancy scope for about what those used scopes cost that would have once been the envy of every giant research lab. However, this new breed of instrument is typically digital and while they look like an old analog scope, the way they work leads to some odd gotchas that [Arthur Pini] covers in a recent post.

Some of his tips are common sense, but easy to forget about. For example, if you stack your four input channels so each uses up a quarter of the screen, it makes sense, right? But [Arthur] points out that you are dropping two bits of dynamic range, which can really jack up a sensitive measurement.

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A RPI HAT For Synchronized Measurements

September 15, 2022 by Dave Rowntree 17 Comments

A team from the Institute for Automation of Complex Power System (ACS) at RWTH Aachen University have been working for a while on the analysis of widely distributed power systems. In a drive to move away from highly specialised (and expensive) electronics platforms, they have produced some instrumentation designed to operate with the Raspberry Pi platform, and an open source software stack. They call the platform the SMU (Synchronised Measurement Unit.) The SMU consists of a HAT sitting on an RPi3, inside a 3D printed box that is intended to attach to a DIN rail. After all, this is supposed to be an industrial platform.

Hardware wise, the star of the show is the Texas Instruments ADS8588S which is a 16-bit 8-channel simultaneous sampling ADC. This is quite a nice device, with 200 kSPS throughput and a per-channel programmable front end, packaged in a hacker-friendly 64-pin QFP. What makes this project interesting however, is how they solved the problem of controlling the sampled data acquisition and synchronisation.

1-PPS and BUSY edges converted to levels, then OR’d to trigger the DMA

By programming the ADC into byte-parallel mode, then using the BCM2837 Secondary Memory Interface (SMI) block together with the DMA, samples are transferred into memory with minimal CPU overhead. An onboard U-Blox Max-M8 GNSS module provides a 1PPS (top of second pulse) signal, which is combined with the ADC busy signal in a very simple manner, enabling both sample rate control as well as synchronisation between multiple units spread out in an installation. They reckon they can get synchronisation to within 180 ns of top-of-second, which for measuring relatively slow-changing power systems, should be enough. The HAT PCB was created in KiCAD and can be found in the SMU GitHub hardware section, making it easy to modify to your needs, or at least adjust the design to match the parts you can actually get your hands on.

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