mechanical

69 Articles

3D Print Your Very Own Mechanical Computer

November 10, 2019 by 30 Comments

Most Hackaday readers are familiar with computers from the 70s and 80s, but what about ones even older than that? The Digi Comp 1 was a commercially available computer from the 1960s that actually cost less than a modern-day microcontroller. The catch? It was mechanical rather than electrical. Thanks to retro-wizard [Mike Gardi], now anyone can build a replica of one.

Admittedly the Digi Comp 1 was more of a toy than a tool, but it was still a working computer. It contained three flip-flops (memory) and had a lever that acted as a clock, allowing the user to perform boolean operations and some addition and subtraction. Certainly not advanced, but interesting nonetheless. [Mike]’s version of the Digi Comp 1 has an extra bit when compared to the original and includes some other upgrades, but largely remains faithful to the original design.

If you want to print one of these on your own, [Mike] has made all of the files available on Thingiverse. He has also experimented with other mechanical computers as well, including the sequel Digi Comp 2. We’ve seen some recent interest in that mechanical computer lately as well.

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One-Motor Domino Laying Machine Works For Tips

September 9, 2019 by 21 Comments

[Gzumwalt] did things a little differently with his Pink and Green Domino Machine II, a 3D printed device that drops dominoes in a neat row ready for toppling over. Unlike his earlier version, this one holds dominoes laying flat in a hopper that’s accessible from the top for easy loading. The previous unit had an elegance to it, but it was more limited with respect to how many dominoes it could hold at a time. This new version solves that problem while also showing off a slick mechanism that gracefully slides a domino from the bottom of the hopper, then gently positions it standing on end before opening a rear door to let it out as it moves to the next position. One of the interesting things [gzumwalt] discovered when designing this device was that there isn’t really a “standard” size of domino. That’s one of the reasons the demo uses 3D printed blocks.

Pulling this off with a single small DC motor is a remarkable achievement; the mechanism even stably ejects a positioned domino from the rear without halting its forward motion in the process. An animation of how the mechanism works is embedded below, be sure to check it out!

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Move Over Strandbeest, Here’s Strider!

November 23, 2018 by 20 Comments

Father-and-son team [Wade] and [Ben Vagle] have developed and extensively tested two great walker designs: TrotBot and the brand-new Strider. But that’s not enough: their website details all of their hard-earned practical experience in simulating and building these critters, on scales ranging from LEGO-Technic to garage-filling (YouTube, embedded below). Their Walker ABC’s page alone is full of tremendously deep insight into the problem, and is a must-read.

These mechanisms were designed to be simpler than the Jansen linkage and smoother than the Klann. In particular, when they’re not taking a stroll down a beach, walker feet often need to clear obstacles, and the [Vagles’] designs lift the toes higher than other designs while also keeping the center of gravity moving at a constant rate and not requiring the feet to slip or slam into the ground. They do some clever things like adding toes to the bots to even out their gaits, and even provide a simulator in Python and in Scratch that’ll help you improve your own designs.

If you wanted a robot that simply moved, you’d use wheels. We like walkers because they look amazing. When we wrote [Wade] saying that one of Trotbot’s gaits looked animal-like, he pointed out that TrotBot got its working name from a horse-style gait (YouTube). Compared to TrotBot, the Strider family don’t have as much personality, but they run smoother, faster, and stronger. There’s already a 3D-printing-friendly TrotBot model out there. Who’s going to work something up for Strider?

How much do we love mechanical walkers? Enough to post about bicycles made with Jansen linkages, remote-controlled toy Strandbeests both with weaponry and without, power-drill-powered walking scooters, and of course basically anything that Theo Jansen is up to.

If a trip to [Wade] and [Ben]’s website doesn’t get you working on a walker project, physical or virtual, we don’t know what will.

(And from the editorial department of deconfusion: the image in the banner is TrotBot, but it was just too cool to not use.)

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A Nibble And A Half Of Wooden Bits

September 25, 2018 by 8 Comments

If you are familiar with binary, what would you need to teach someone who only knows decimal? If you do not know how to count in binary, let us know if the video below the break helps you understand how the base-2 number system works. If learning or counting binary is not what you are interested in, maybe you can appreciate the mechanics involved with making a counter that cycles through all the ones and zeros (links to the video shown below). The mechanism is simple enough. A lever at the corner of each “1” panel is attached off-center, so it hangs when it is upside-down, then falls to the side when it is upright, so it can swivel the adjacent panel.

Perhaps this is a desktop bauble to show off your adeptness at carpentry, or skills with a laser cutter, or 3D printer. No matter what it is made out of, it will not help you get any work done unless you are a teacher who wants to demonstrate the discrete nature of binary. If wood and bits are up your alley, we have a gorgeous binary driftwood clock to feast your eyes on. Meanwhile if analog methods of working digital numbers suit you, we have binary math performed with paper models.

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Give The Clapper A Hand

July 13, 2018 by 8 Comments

While “The Clapper” probably first conjures images of low-budget commercials, it was still a useful way to remotely switch lights and other things around the house. But if the lights you want to switch weren’t plugged into the wall, like a ceiling fan, for example, The Clapper was not going to help you. To add some functionality to this infamous device, [Robin] built one from scratch that has all the extra features built in that you could ever want.

First, the new Clapper attaches to the light switch directly, favoring mechanical action of the switch itself rather than an electromechanical relay which requires wiring. With this setup, it would be easy to install even if you rent an apartment and can’t do things like rewire outlets and it has the advantage of being able to switch any device, even if it doesn’t plug into the wall. There’s also a built-in microphone to listen for claps, but since it’s open-source you could program it to actuate the switch when it hears any sound. It also includes the ability to be wired in to a home automation system as well.

If the reason you’ve stayed out of the home automation game is that you live in a rental and can’t make the necessary modifications to your home, [Robin]’s Clapper might be just the thing you need to finally automate your living space. All the files are available on the project site, including the 3D printing plans and the project code. Once you get started in home automation, though, there’s a lot more you can do with it.

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Inside Mechanical Calculators

May 1, 2018 by 25 Comments

For as busy as things can get at the grocery store on a typical afternoon just before the dinner hour, at least the modern experience has one thing going for it: it’s relatively quiet. Aside from the mumbled greetings and “Paper or plastic?” questions from the cashier, and the occasional screaming baby in the next aisle, the only sound you tend to hear is the beeping of the barcode scanner as your purchase is tallied up.

Jump back just 40 years and the same scene was raucous, with cashiers reading price tags and pounding numbers into behemoth electromechanical cash registers. Back then, if you wanted help with any arithmetic with more than just a few operations, some kind of mechanical calculator was your only choice. From simple “one-banger” adding machines to complex analog computers, mechanical devices were surprisingly capable data processing tools. Here’s a brief look at how some of the simpler ones worked.

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Let’s Bring Back The Age Of Automatons

March 28, 2018 by 13 Comments

Long before the concept of A.I., as we know it today existed, humans started building machines that seemed to move and even think by a will of their own. For decades we have been building automatons, self-operating machines, designed to resemble humans and animals. Causing the designer to break down human and animal movements, behaviors, and even speech (by way of bellows and air tubes) into predetermined sequential actions.

[Greg Zumwalt] created what he calls a hummingbird themed automaton inspired by his wife’s love of watching hummingbirds gather near their home. His 3D printed and assembled hummingbird automaton moves almost as fluid as its organic counterpart. The design is simple yet created from an impressive number of 97 printed parts printed from 38 unique designs which he includes in his Instructable. Other than meticulous assembly design, the fluid motion lends itself to a process of test fitting, trimming, and sanding all printed parts. Plus adding petroleum jelly as lubrication to the build’s moving parts. Along with the print files, [Greg Zumwalt] also gives you the print settings needed to recreate this precision build and a parts list accounting for all the multiple prints needed for each design. Continue reading “Let’s Bring Back The Age Of Automatons” →