An Op-Amp From The Ground Up

May 9, 2020 by Jenny List 18 Comments

We are all used to the op-amp, as a little black box from which we can derive an astonishingly useful range of circuit functions. But of course within it lurks a transistor circuit on a chip, and understanding the operation of that circuit can give us insights into the op-amp itself. It’s a subject [IMSAI Guy] has tackled during the lockdown, recording a set of videos explaining a simple discrete-component op-amp.

He starts with the current source, a simple circuit of two diodes, a resistor, and a transistor that sets the bias for the two-transistor differential amplifier. This is followed by a look at the output driver, and we would expect that shortly to come will be a video on the output itself. Start the series with the first episode, which we’ve placed below the break.

His style is laid-back, making it a restful watch as he builds each circuit on a breadboard and explains its operation with the aid of a multimeter. If this whets your appetite for more on simple op-amps, we looked at the first integrated circuit op-amp back in 2018.

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Whirling Shutters On This Field Mill Measure Electrostatic Charges At Distance

March 26, 2020 by Dan Maloney 34 Comments

Hardly a person hasn’t experienced the sudden, sharp discharge of static electricity, especially on a crisp winter’s day. It usually requires a touch, though, the classic example being a spark from finger to doorknob after scuffing across the carpet. But how would one measure the electrostatic charge of an object without touching it? Something like this field mill, which is capable of measuring electrostatic charge over a range of several meters, will do the trick.

We confess to not having heard of field mills before, and found [Leo Fernekes]’ video documenting his build to be very instructive. Field mills have applications in meteorology, being used to measure the electrostatic state of the atmosphere from the ground. They’ve also played a role in many a scrubbing of rocket launches, to prevent the missile from getting zapped during launch.

[Leo]’s mill works much like the commercial units: a grounded shutter rotates in front of two disc-shaped electrodes, modulating the capacitance of the system relative to the outside world. The two electrodes are fed into a series of transimpedance amplifiers, which boost the AC signal coming from them. A Hall sensor on the shutter allows sampling of the signal to be synchronized to the rotation of the shutter; this not only generates the interrupts needed to sample the sine wave output of the amplifier at its peaks and troughs, but it also measures whether the electrostatic field is positive or negative. Check out the video below for a great explanation and a good looking build with a junk-bin vibe to it.

Meteorological uses aside, we’d love to see this turned toward any of the dozens of Tesla coil builds we’ve seen. From the tiny to the absurd, this field mill should be able to easily measure any Tesla coil’s output with ease.

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A Simple Yet Feature-Packed Programmable DC Load

February 28, 2020 by Dan Maloney 14 Comments

If you’ve got the hankering to own a lab full of high-end gear but your budget is groaning in protest, rolling your own test equipment can be a great option. Not everything the complete shop needs is appropriate for a DIY version, of course, but a programmable DC load like this one is certainly within reach of most hackers.

This build comes to us courtesy of [Scott M. Baker], who does his usual top-notch job of documenting everything. There’s a longish video below that covers everything from design to testing, while the link above is a more succinct version of events. Either way, you’ll get treated to a good description of the design basics, which is essentially an op-amp controlling the gate of a MOSFET in proportion to the voltage across a current sense resistor. The final circuit adds bells and whistles, primarily in the form of triple MOSFETS and a small DAC to control the set-point. The DAC is driven by a Raspberry Pi, which also supports either an LCD or VFD display, an ADC for reading the voltage across the sense resistor, and a web interface for controlling the load remotely. [Scott]’s testing revealed a few problems, like a small discrepancy in the actual amperage reading caused by the offset voltage of the op-amp. The MOSFETs also got a bit toasty under a full load of 100 W; a larger heatsink allows him to push the load to 200 W without releasing the smoke.

We always enjoy [Dr. Baker]’s projects, particularly for the insight they provide on design decisions. Whether you want to upgrade the controller for a 40-year-old game console or giving a voice to an RC2014, you should check out his stuff.

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One Chip Does It All In This MacGuyver Synth

January 27, 2020 by Kristina Panos 33 Comments

When you think of simple synths, what components come to mind? All you really need to make one is an oscillator, an amplifier, and some kind of input such that you can play different notes. Our favorite go-to for churning out square waves is probably the 40106 IC, which has six inverting Schmitt triggers, and then usually a 386 to amplify the output.

But it’s possible to go even simpler than that, and school is in session with [Jule] giving the lesson. [Jule]’s little analog synth uses a single IC for both the oscillator and the amplifier — a TL072 op-amp. The rest is made of purely discrete components.

[Jule] says those momentary switches are sub-par, and will add a vibrato effect if properly wiggled while pressed. To us, the buttons looks pretty nice, and much easier to jam out with than the ones with 1/8″ diameter actuators. Plus, whenever you press multiple buttons, the additive resistance unlocks the synth’s inner R2D2 voice. We really see no downsides here.

By default, this is an eight-button synth tuned to C major. But there’s a surprise — you can plug different capacitors into a piece of header and change the octave on the fly. Check it out after the break.

Making pitch-correct frequencies requires weird resistor values, which we can usually satisfy with two resistors in series. But wait, what’s up with resistor values, anyway? And why do they have a color code?

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Secrets From A 1969 Analog Computer

September 23, 2019 by Al Williams 12 Comments

Today, most of what we think of as a computer uses digital technology. But that wasn’t always the case. From slide rules to mechanical fire solution computers to electronic analog computers, there have been plenty of computers that don’t work on 1s and 0s, but on analog quantities such as angle or voltage. [Ken Shirriff] is working to restore an analog computer from around 1969 provided by [CuriousMarc]. He’ll probably write a few posts, but this month’s one focuses on the op-amps.

For an electronic analog computer, the op-amp was the main processing element. You could feed multiple voltages in to do addition, and gain works for multiplication. If you add a capacitor, you can do integration. But there’s a problem.

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Schrödinger Quantum Percolator Makes Half Decent Coffee

April 1, 2019 by Sean Boyce 34 Comments

I couldn’t decide between normal and decaffeinated coffee. So to eliminate delays in my morning routine, and decision fatigue, I’ve designed the Schrödinger Quantum Percolator — making the state of my coffee formally undecidable until I drink it.

At its core, the Quantum Percolator contains a novel quantum event detector that uses electron tunneling to determine whether to use caffeinated or decaffeinated coffee. The mechanical components are enclosed in an opaque box, so I can’t tell which type of coffee is being used.

The result is coffee that simultaneously contains and does not contain caffeine – at least until you collapse the caffeination probability waveform by drinking it. As the expression goes, you can’t have your quantum superposition of states and drink it too!

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This Vintage Op-Amp Opens A Fascinating Window Into Semiconductor History

March 2, 2019 by Jenny List 6 Comments

We have covered enough of the work of [Ken Shirriff] on these pages to know that when he publishes something, it will be a fascinating read and work of the highest quality. And so it is with his latest, a very unusual op-amp on which he performs his usual reverse engineering. Not only does it lead us directly to some of the seminal figures in the early years of the semiconductor industry, it turns out to have been a component manufactured to a NASA specification and of which there is an example on the Moon.

The metal can revealed a hybrid circuit when the lid was removed, one in which individual transistors were wired together with a single block containing a group of thin-film resistors. At the start of the 1960s the height of consumer electronics would have been your domestic TV which would have been an all-tube affair, so while it sounds archaic this would truly have been a space-age piece of technology. The designer is revealed as the legendary [Bob Pease], and the transistors take us back to the semiconductor physicist [Jean Hoerni], inventor of the planar transistor and one of the famous eight defectors from Shockley Semiconductor in the 1950s who kick-started the semiconductor boom.

The op-amp itself is a relatively simple design without the compensation capacitor you might expect in a modern device, but what makes it unusual for its time is the use of [Hoerni]’s planar JFETs at its input. [Ken]’s analysis is as usual extremely thorough, and the bit of Silicon Valley history it gives us is the icing on the cake.

If you have a thirst for ancient op-amps, you might like our look at the first commercially available fully-integrated design, the Fairchild μA702.