Tuning Up The ThinkGeek Star Trek Intercom Panel

December 6, 2019 by Tom Nardi 8 Comments

On Star Trek, all Kirk and friends had to do was snap the button on the always conveniently located intercom panel, start talking, and the intended recipient would immediately respond no matter where they were in the ship. How did it work? Who knows. In spite of, or perhaps even because of, the lightly-explained nature of the technology, the cherry-red wall intercoms still hold a certain charm for fans of the groundbreaking show.

A viewer sent [Fran Blanche] a scaled down replica of the intercom from ThinkGeek, and while it certainly looks fairly close to the original prop, it has a couple of annoying design elements. When triggered by the side-mounted motion sensors, the panel will play either the iconic swoosh of the automatic doors or the “Red Alert” sound effect. It’s a cute idea for a kid’s bedroom maybe, but not exactly ideal for somebody who regularly records YouTube videos.

So the first order of business was to cut the motion sensors out of the circuit and replace them with a push button. [Fran] draws up a quick diagram to explain how these sensors work, and shows that they can easily be bypassed with a momentary switch since they normally bring the line high when triggered. She then converted the indicator light on the right side of the panel into a button to enable the alert sound effect, which is more accurate to how it worked in the show anyway.

The other issue, and perhaps the most egregious to Star Trek fans, is that the “Red Alert” indicator on the top of the panel didn’t actually flash like it did in the show. To design and build this panel and not put a few LEDs behind that piece of frosted plastic seems a bit like producing a Matchbox car and forgetting to make the wheels spin. With a couple of red LEDs and a bit of new wiring, the oversight was quickly rectified.

While it might not be perfect, at least ThinkGeek actually produced a functional product this time. It could have ended up like one of their April Fool’s “products” that never get put into production, forcing a desperate Trekkie to begrudgingly build his own version.

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A Bootable Greeting For The Xenomorph In Your Life

October 7, 2019 by Tom Nardi 4 Comments

When he needed a gift for his Alien superfan friend, [Stephen Brennan] decided the best way to put his unique set of skills to use would be to create a bootable Linux operating system that captures the sights and sounds of the Nostromo’s retro-futuristic computer systems. We could all use a friend like that.

Even if would never occur to you gift somebody a bootable flash drive, there’s a wealth of information in this blog post about Linux customization which could be useful for all sorts of projects. From creating a bootsplash image to automatically starting up a minimalistic windowing environment so a single graphical application takes center stage.

Whether you’re looking to tweak your desktop machine or build a Raspberry Pi kiosk, the commands and tips that [Stephen] shows off are sure to be interesting for anyone who’s not quite satisfied with how their Linux distribution of choice looks “out of the box”.

But there’s more to this project than a custom wallpaper and some retro fonts. [Stephen] actually took the time to create a facsimile of the “Personal Terminal” computer interface shown in the recent Alien: Isolation game in C using ncurses. The resulting program, aptly named “alien-console”, is released under the BSD license and is flexible enough that you could either use it as a base to build your own cyberpunk UI, or just load it up with custom text files and use it on your cyberdeck as-is.

Finally, to really sell the Alien feel, [Stephen] went through and ripped various audio clips from the film and wove them into the OS so it would make the movie-appropriate boops and beeps. He even included a track of the Nostromo’s ambient engine noise for proper immersion. But perhaps our favorite trick is the use of the sleep command to artificially slow down the terminal and give everything a bit more “weight”. After all, flying a pretend starship should feel like serious business.

A PKE Meter That Actually Detects Radiation

July 24, 2019 by Lewin Day 5 Comments

Fans of Ghostbusters will remember the PKE meter, a winged handheld device capable of detecting supernatural activity. Precious little technical data on the device remains, leaving us unable to replicate its functionality. However, the flashing, spreading wings serve as a strong visual indicator of danger, and [mosivers] decided this would be perfect for a Geiger counter build.

An SBM20 Geiger tube serves as the detection device, hooked up to an Arduino Nano. An OLED display is used to display the numerical data to the user. The enclosure and folding wings are 3D printed, and fitted with 80s-style yellow LEDs as per the original movie prop.

The device is quite intuitive in its use – if the wings flare out and the lights are flashing faster, you’re detecting an increased level of radiation. In a very real sense, it makes using a Geiger counter much more straightforward for the inexperienced or the hearing impaired. Naturally, there’s also a buzzer generating the foreboding clicks as you’d expect, too.

Geiger counters are a popular project, though we hope they don’t become common household items in the near future. Here’s a Fallout-inspired build for fans of the game. Video after the break.

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Lightsaber Uses Pogo Pins To Make Assembly A Breeze

November 7, 2018 by Kerry Scharfglass 9 Comments

There was an endless supply of fantastic projects at Supercon this year, but one whose fit and finish really stood out was [Scott]’s lightsaber. If you were walking around and saw someone with a very bright RGB device with a chromed-out handle hanging off their belt it was probably this, though it may have been hard to look at directly. On the outside, the saber looks like a well-polished cosplay prop, and it is! But when Scott quickly broke down the device into component pieces it was apparent that extra care had been put into the assembly of the electronics.

Like any good lightsaber replica the blade is lit, and wow is it bright. The construction is fairly simple, it’s a triplet of WS2812B LED strips back to back on a triangular core, mounted inside a translucent polycarbonate tube with a diffuser. Not especially unusual. But the blade can be popped off the hilt at a moments notice for easy transport and storage, so the strips can’t be soldered in. Connectors would have worked, but who wants flying wires when they’re disconnecting their lightsaber blade. The answer? Pogo pins! Scott runs the power, ground, and data lines out of the strips and into a small board with slip ring-style plated rings. On the hilt, there is a matching array of pogo pins to pass along power and data. The data lines from all the strips are tied together minimizing the number of connections to make, and the outer two power rings have more than one pin for better current-carrying capacity. A handy side effect is that there is nowhere on the blade where there aren’t LEDs; the strips go down to the very end of the blade where it meets the main board inside the hilt.

The hilt is filled with an assembly of 18650’s and a Teensy mounted with a custom shield, all fit inside a printed midframe. The whole build is all about robust design that’s easy to assemble. The main board is book-ended by perpendicular PCBs mounted to the ends, one at the top to connect to the blade and one at the bottom to connect to a speaker. Towards the bottom there is space for an optional Bluetooth radio to allow remote RGB control.

Scott is selling this as a product but also provides detailed instructions and parts lists for each component. Assembly instructions for the blade are here. The hilt is here. And pogo adapters are on OSH Park here. An overview of the firmware with links to GitHub is here. Check out a walkthrough of the handle assembly and blade attachment after the break!

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Suspense Courtesy Of Arduino, Mess Of Wires

November 6, 2018 by Lewin Day 8 Comments

The ticking clock on the bomb is a Hollywood trope that simply refuses to die. Adding to the stress levels of the bomb squad and creating great suspense for the watcher, it’s always interesting to wonder why the average bomb maker is so courteous as to supply this information to law enforcement. Regardless, if you’d like to build a dramatic prop and are mature enough to do so responsibly, [Giorgio] has the guide you need.

The build is a straightforward one, relying on an Arduino to run the show. This is hooked up to a classic 7-segment LED display, upon which the countdown is displayed. For extra flair, an MP3 player is fitted to play the Mission Impossible theme. It all adds to the tension as you wipe the sweat from your brow, trying to decide if you’re cutting the right wire.

It’s a build that would be an excellent prop for a film production or a fun game at a holiday party. However, it’s also a build that could easily be mistaken for the real thing by those less technically inclined. Even the most innocuous homebrew projects have caused problems for innocent hackers in the past. Fake bombs can be incredibly dangerous, just like the real thing, so it’s important to be careful.

We’ve seen other takes on this kind of build before, too. As always, build responsibly.

Faux Aircon Units, Made Entirely From 2D Cuts

September 28, 2018 by Donald Papp 9 Comments

2D design and part fabrication doesn’t limit one to a 2D finished product, and that’s well-demonstrated in these Faux Aircon Units [Martin Raynsford] created to help flesh out the cyberpunk-themed Null Sector at the recent 2018 Electromagnetic Field hacker camp in the UK. Null Sector is composed primarily of shipping containers and creative lighting and props, and these fake air conditioner units helped add to the utilitarian ambiance while also having the pleasant side effect of covering up the occasional shipping container logo. Adding to the effect was that the fan blades can spin freely in stray air currents; that plus a convincing rust effect made them a success.

Fan hubs, showing spots for fan blades to be glued. With the exception of embedded bearings, the entire hub (like the rest of the unit) is made from laser-cut MDF.

The units are made almost entirely from laser-cut MDF. The fan blades are cut from the waste pieces left over from the tri-pronged holes, and really showing off the “making 3D assemblies out of 2D materials” aspect are the fan hubs which are (with the exception of bearings) made from laser-cut pieces; a close-up of the hubs is shown here.

Capping off the project is some paint and the rusted appearance. How did [Martin] get such a convincing rust effect? By using real rust, as it turns out. Some cyanoacrylate glue force-cured with misted water for texture, followed by iron powder, then vinegar and hydrogen peroxide with a dash of salt provided the convincing effect. He was kind enough to document the fake rust process on his blog, complete with photos of each stage.

Null Sector showcased a range of creativity; it’s where this unusual headdress was spotted, a device that also showed off the benefits of careful assembly and design.

Gaze Upon This Daft Punk Helmet’s Rows Of Utterly Perfect Hand-Soldered LEDs

September 28, 2018 by Donald Papp 9 Comments

The iconic robot helmets of Daft Punk feature prominently as challenging DIY hardware projects in their own right, and the results never disappoint. But [Nathaniel Stepp]’s photo gallery of his own version really sets the bar in both quality and attention to detail. The helmet uses a Teensy 3.2 as the main processor, and the visor consists of 328 hand soldered through-hole APA106 addressable RGB LEDs. A laser cut panel serves as the frame for the LEDs, and it was heat-formed to curve around the helmet and mate into the surrounding frame. Each LED is meticulously hand-soldered, complete with its own surface mount decoupling cap; there’s no wasted space or excess wire anywhere to be seen. It looks as if a small 3D printed jig was used to align and solder the LEDs one or two columns at a time, which were then transferred to the visor for final connections with the power bus and its neighboring LEDs.

After the whole array was assembled and working, the back of each LED appears to have then been carefully coated in what looks like Plasti-Dip in order to block light, probably to minimize the blinding of the wearer. A small amount of space between each LED allows the eyeballs inside the helmet to see past the light show in the visor.

The perfectly done array of LEDs in the visor is just one of the design elements showing the incredible workmanship and detail in [Nathaniel]’s helmet. His website promises more build details are coming, but in the meantime you can drink in the details shown in the aforementioned photo gallery.

With Halloween approaching, you might be interested in rolling your own Daft Punk inspired helmet. Not ready to do everything from scratch? No problem, because it’s never been easier to make your own with the help of a 3D printer and some LED strips.

[via SparkFun Blog]