A Hacked Solution For Non-Standard Audio Modules

When life hands you lemons, lemonade ends up being your drink of choice. When life hands you non-standard components, however, you’ve got little choice but to create your own standard to use them. Drinking lemonade in such a situation is left to your discretion.

The little audio record and playback modules [Fran Blanche] scored from eBay for a buck a piece are a good example. These widgets are chip-on-board devices that probably came from some toy manufacturer and can record and playback 20 seconds of audio with just a little external circuitry. [Fran] wants to record different clips on a bunch of these, and pictured using the card-edge connector provided to plug them the recording circuit. But the pad spacing didn’t fit any connector she could find, so she came up with her own. The module and a standard 0.1″ (2.54 mm) pitch header are both glued into a 3D-printed case, and the board is connected to the header by bonding wires. It makes a nice module that’s easily plugged in for recording, and as [Fran] points out, it’s pretty adorable to boot. Check it out in the video below.

Sure, the same thing could have been accomplished with a custom PCB breaking out the module’s pins to a standard card-edge connector. But [Fran] knows a thing or two about ordering PCBs, and our guess is she wanted to get this done with what was on hand rather than wait for weeks. There’s something to be said for semi-instant gratification, after all. And lemonade.

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Want A Leak-Proof Camper? Better Fire Up The 3D Printer Now.

Ah, the great outdoors.  Rejuvenating air rife with mosquitoes and other nasties, and spending some time hanging out in the woods sleeping in a 3D printed camper. Wait– what was that last one again?

Yep, it’s exactly what it sounds like. A Canadian team headed by [Randy Janes] of Wave of the Future 3D, printed a camper at [Create Cafe] in Saskatoon, Saskatchewan, using high-flow nozzles on one of the largest 3D printers in North America. These layers are 10.3mm thick!!

This trailer is one single printed piece, taking 230 hours — nine and a half days — of straight printing with only a few hangups. Weighing 600lbs and at 13 feet long by six feet wide — approximately 507 cubic feet, this beats the previous record holder for largest single piece indoor print in size by three times over.

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Brazil Wins The Raspberry Pi Overclocking Olympics

[Alex Rissato] proudly reports that he now holds the record for highest benchmark score on HWBOT (machine translation); something he sees not only as a personal achievement but admirably, of national pride. Overclocking a Raspberry Pi is not as simple as achieving the highest operational clock rate. A record constitutes just the right combination of CPU clock, memory clock, GPU clock and finally the CPU core voltage. If you’ve managed to produce that special sauce, the combination must be satisfactorily cooled and most importantly be stable enough to pass an actual performance benchmark.

More POWAAA to the CPU!

[Alex] realized that the main hurdle to achieving the desired CPU clock was the internally generated and hence restricted, CPU core voltage; This is externally LC filtered and routed back to the CPU on a stock Pi. [Alex] de-soldered the filter on the PCB and provided the CPU with an externally generated core voltage.

Next, the cooling had to be tended to. Air cooling simply wouldn’t cut it, so a Peltier based heatsink interface had to be devised with the hot side immersed in a bucket of salt water. All of this translated to a comfy 16C at a clock speed of 1600 MHz.

Was all the effort justified? We certainly think it was! Despite falling short of the Pi zero CPU clock rate record, currently set at 1620MHz,  [Alex] earned the top spot in the HWBOT Prime overclocking benchmark. Brazil can now certainly add this to its trophy cabinet, arguably overshadowing the 129 Olympic medals.

Burn Music On To Anything!

If at first you don’t succeed, try, try, and try again. This is especially true when your efforts involve a salvaged record player, a laser cutter, and He-Man. Taking that advice to heart, maniac maker extraordinaire [William Osman] managed to literally burn music onto a CD.

Considering the viability of laser-cut records is dubious — especially when jerry-built — it took a couple frustrating tests to finally see results, all the while risking his laser’s lens. Eventually, [Osman]’s perseverance paid off. The lens is loosely held by a piece of delrin, which is itself touching a speaker blaring music. The vibrations of the speaker cause the lens to oscillate the focal point of the laser into a wavelength that is able to be played on a record player. You don’t get much of the high-end on the audio and the static almost drowns out the music, but it is most definitely a really shoddy record of a song!

Vinyl aficionados are certainly pulling their hair out at this point. For the rest of us, if you read [Jenny’s] primer on record players you’ll recognize that a preamplifier (the ‘phono’ input on your amp) is what’s missing from this setup and would surely yield more audible results.

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Laser Cut Your Own Vinyl Records

[Amanda Ghassaei] has created an awesome hack for making your own vinyl records using a laser cutter from an MP3 file. Her excellent hack uses a Processing sketch that converts a digital audio file into a vector graphics file, which is then burned onto vinyl using a laser cutter. We saw a demo of this at the FabLab11 conference, and it’s an impressive hack.

One of the best parts of her write up are the details of how she arrived at the appropriate processing settings to get the record sounding as good as possible, but still be cuttable. It’s an object lesson in how you iterate on a project, trying different approaches and settings until you find the one that works. She also decided to take it a few steps further, cutting records on paper and wood for the ultimate eco-friendly record collection.

Audiophiles should avoid this technique though. Due to limitations in the resolution of the laser cutter, [Amanda] ended up having to reduce the bandwidth of the audio signal to 4.5Khz and use a 5-bit sampling depth. That translates to a rather tinny-sounding record. Vinyl record snobs can breathe easy: this isn’t going to replace their beloved white-hot stampers. For the rest of us, there are always records etched into tortillas.

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Phonographs Through The Eye Of An Electron Microscope

Hackaday Prize judge [Ben Krasnow] has been busy lately. He’s put his scanning electron microscope (SEM) to work creating an animation of a phonograph needle playing a record. (YouTube link) This is the same 80’s SEM [Ben] hacked back in November. Unfortunately, [Ben’s]  JSM-T200 isn’t quite large enough to hold an entire 12″ LP, so he had to cut a small section of a record out. The vinyl mods weren’t done there though. SEMs need a conductive surface for imagingphono_anim_1. Vinyl is an insulator. [Ben] dealt with this by using his vacuum chamber to evaporate a thin layer of silver on the vinyl.

Just imaging the record wouldn’t be enough; [Ben] wanted an animation of a needle traveling through the record grove. He tore apart an old phonograph needle and installed it in on a copper wire in the SEM. Thanks to the dual stage setup of the JSM-T200, [Ben] was able to move the record-chip and needle independently. He could then move the record underneath the needle as if it were actually playing. [Ben] used his oscilloscope to record 60 frames, each spaced 50 microns apart. He used octave to process the data, and wound up with the awesome GIF animation you see on the left. 

pits[Ben] wasn’t done though. He checked out a few other recording formats, including CD and DVD optical media, and capacitance electronic disc, an obscure format from RCA which failed miserably in the market. The toughest challenge [Ben] faced was imaging the CD media. The familiar pits of a CD are stored on a thin aluminum layer sandwiched between the lacquer label and the plastic disc. He tried dissolving the plastic with chemicals, but enough plastic was left behind to distort the image. The solution turned out to be double-sided tape. Sticking some tape down on the CD and peeling it off cleanly removed the aluminum, and provided a sturdy substrate with which to mount the sample in the SEM.

We’re curious if stereo audio data can be extracted from the SEM images.  [Oona] managed to do this with a mono recording from a toy robot.  Who’s going to be the first one to break out the image analysis software and capture some audio from [Ben’s] images?

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Hackaday Links: April 12, 2015

Everyone loves Top Gear, or as it’s more commonly known, The Short, The Slow, And The Ugly. Yeah, terrible shame [Clarkson] the BBC ruined it for the rest of us. Good News! A show featuring the Dacia Sandero drones will be filling the Top Gear timeslot. And on that bombshell…

More Arduino Drama! A few weeks ago, Arduino SRL (the new one) forked the Arduino IDE from Arduino LLC’s repo. The changes? The version number went up from 1.6.3 to 1.7. It’s been forked again, this time by [Mastro Gippo]. The changes? The version number went up to 2.0. We’re going to hold off until 2.1; major releases always have some bugs that take a few weeks to patch. Luckily the speed of the development cycle here means that patch should be out soon.

Need an ESP8266 connected to an Arduino. Arachnio has your back. Basically, it’s an Arduino Micro with an ESP8266 WiFi module. It also includes a Real Time Clock, a crypto module, and a solar battery charger. It’s available on Kickstarter, and we could think of a few sensor base station builds this would be useful for.

[Ben Heck] gave The Hacakday Prize a shoutout in this week’s episode. He says one of his life goals is to go to space. We’re giving that away to the project that makes the biggest difference for the world. We’re not sure how a [Bill Paxton] pinball machine fits into that category, but we also have a Best Product category for an opportunity to spend some time in a hackerspace… kind of like [Ben]’s 9 to 5 gig…

[Jim Tremblay] wrote a real time operating system for a bunch of different microcontrollers. There are a lot of examples for everything from an Arduino Mega to STM32 Discovery boards. Thanks [Alain] for the tip.

45s – the grammophone records that play at 45 RPM – are seven inches in diameter. Here’s one that’s 1.5 inches in diameter. Does it work? No one knows, because the creator can’t find a turntable to play it on.

Are we betting on the number of people who don’t get the joke in the second paragraph of this post? Decide in the comments.