repair

286 Articles

JB Weld Fixes Cracked Cylinder Heads

May 16, 2017 by 78 Comments

There are persistent rumors that the main ingredient in JB Weld is magic. This two-part epoxy that you would normally find on a shelf next to your basic 5-minute epoxy, Titebond, various cyanoacrylates, and Gorilla glue is somehow different. Stories of ‘some guy’ in the Yukon using JB Weld on a cracked engine block abound. These stories are of course met with skepticism.

Now, finally, we have evidence you can use JB Weld to fix an engine. [Project Farm] over on YouTube gave it the ultimate test: he took the cylinder head off a lawnmower, took a grinder to the head, and patched the hole with JB Weld. The head had good compression, and the engine actually ran for 20 minutes before the test was concluded.

If this were a test of a field repair, it would be a test of an extremely crappy field repair. [Project Farm] made no attempt to ensure the piston didn’t make contact with the blob of JB Weld, and in fact, there was some slight knocking from the piston tapping against a blob of epoxy. Still, this repair worked.

While this serves as proof of the feasibility of repairing an engine block with JB Weld, there is one ultimate test of JB Weld epoxy: build an engine out of it. For years, I’ve been casting my leftover JB Weld into a small square plastic container. In a few more years, I’ll have a block of JB Weld ‘stock’, large enough to machine the parts for a small (.049 cc) glow engine, like what you would find in ye olde tymie model planes and cars. Will it work? I have no idea, but now I can’t wait to find out.

Continue reading “JB Weld Fixes Cracked Cylinder Heads” →

Vintage Vending Machine Makes The Perfect Gift

April 30, 2017 by 10 Comments

Nothing says ‘I Love You’ like an old vending machine, and if it is a restored and working vintage Vendo V-80 cola dispenser then you have yourself a winner. [Jan Cumps] from Belgium was assigned the repair of the device in question by a friend. He started off with just a working refrigerator and no electronics. In a series of repairs, he began with replacing the mechanical coin detector’s switches with optical and magnetic sensors to detect the movement of the coin. These sensors are in turn connected to an Arduino which drives the dispensing motor. The motor itself had to be rewound as part of the repair. Since the project is on a deadline, the whole thing is finished using protoboards and through-hole parts. The final system works by dispensing one frosty bottle every time a coin is inserted.

In contrast to most vending machine repairs, this project was a simple one. Instead of using an off-the-shelf coin detector, a simple LED and photodiode pair brought the hack to life. This could easily be adapted to any machine and even be used to create a DIY vending machine on the cheap.  Continue reading “Vintage Vending Machine Makes The Perfect Gift” →

Fix-a-Brick: Fighting The Nexus 5X Bootloop

March 21, 2017 by 125 Comments

Oh Nexus 5X, how could you? I found my beloved device was holding my files hostage having succumbed to the dreaded bootloop. But hey, we’re hackers, right? I’ve got this.

It was a long, quiet Friday afternoon when I noticed my Nexus 5X was asking to install yet another update. Usually I leave these things for a few days before eventually giving in, but at some point I must have accidentally clicked to accept the update. Later that day I found my phone mid-way through the update and figured I’d just wait it out. No dice — an hour later, my phone was off. Powering up led to it repeatedly falling back to the “Google” screen; the dreaded bootloop.

Stages of Grief

I kept my phone on me for the rest of the night’s jubilant activities, playing with it from time to time, but alas, nothing would make it budge. The problem was, my Nexus still had a full day’s video shoot locked away on its internal flash that I needed rather badly. I had to fix the phone, at least long enough to recover my files. This is the story of my attempt to debrick my Nexus 5X.

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What Does A Hacker Do With A Photocopier?

February 24, 2017 by 130 Comments

The year is 2016. Driving home from a day’s work in the engineering office, I am greeted with a sight familiar to any suburban dwelling Australian — hard rubbish. It’s a time when local councils arrange a pickup service for anything large you don’t want anymore — think sofas, old computers, televisions, and the like. It’s a great way to make any residential area temporarily look like a garbage dump, but there are often diamonds in the rough. That day, I found mine: the Ricoh Aficio 2027 photocopier.

It had spent its days in a local primary school, and had survived fairly well. It looked largely intact with no obvious major damage, and still had its plug attached. Now I needed to get it home. This is where the problems began.

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Nexus 5X Phone Resurrected By The Oven

February 11, 2017 by 67 Comments

Warranty shmarranty — toss the phone in the oven! There’s apparently a problem with the assembly of the Nexus 5X smartphones, and it looks like it is due to faulty BGA chip soldering. LG USA has had enough problems with the phone that they may not even have enough parts or new units to fix it, so they’re offering a refund. But we all know how it is to get attached to a device, right?

So [Alex] disassembled his beloved phone, pulled out the board in question, and gave it the XBox Red Ring Of Death treatment. He placed the board on some insulating aluminum foil, and baked it for six and a half minutes. Season with lemon and pepper, and serve! We’re honestly surprised that sticking the affected board into the oven at 195° C / 390° F for a few minutes would work at all. Isn’t that a low temperature for soldering, especially with a lead-free mix? Could it have been a problem with humidity after all? Continue reading “Nexus 5X Phone Resurrected By The Oven” →

Bringing The Best Laptop Ever Made Back To Life

February 7, 2017 by 60 Comments

Eight or nine years ago, Apple was on top of the world. The iPhone just revolutionized phones, Apple was still making computers, and these computers were actually repairable. Of the late 2008/early 2009 MacBook Pro, iFixit said, “What an incredible machine. We are very impressed by the ease with which the new MacBook Pro came apart. This machine should be a joy to work on”. Apple has come a long way since then.

macbook-reflow-shield[DocDawning] has a bit of a Mac hoarding problem, and frequently pays $20 for broken laptops of this vintage. Most of the time, the fix is simple: the RAM needs to be reseated, or something like that. Rarely, he comes across a machine that isn’t fixed so easily. The solution, in this case, is a deep dive into heat guns and thermal management. How do you bring a laptop back from the dead? [Dawning] shows you how.

Like the old XBox towel hack, the first thing to look for in dead electronics is broken solder balls. Of course, actually looking at broken solder balls is pretty hard, so you might as well just get out a heat gun and go at it. That’s exactly what [Dawning] did. With the clever application of an aluminum takeout tray to direct the heat flow, he blasted each of these chips with enough heat to hopefully melt all the balls.

With that, a working MacBook Pro was just a liberal application of thermal paste away. From $20 at the scrap heap to a working computer, [Dawning] did it. He successfully resuscitated a broken computer.

Fixing My 4×4: The Battle Of The Bent Valves

January 30, 2017 by 161 Comments

If you know me at all, you know I’m a car guy. I’m pretty green as far as hardcore wrenching skills go, but I like to tackle problems with my vehicles myself – I like to learn by doing. What follows is the story of how I learned a few hard lessons when my faithful ride died slowly and painfully in my arms over the final months of 2016.

For context, my beast of a machine was a 1992 Daihatsu Feroza. It’s a 4WD with a 1.6 litre fuel injected four-cylinder engine. It had served me faithfully for over a year and was reading around 295,000 kilometers on the odometer. But I was moving house and needed to pull a trailer with all my possessions on an 800 km journey. I didn’t want to put the stress on the car but I didn’t have a whole lot of choice if I wanted to keep my bed and my prized Ricoh photocopier. I did my best to prepare the car, topping up the oil which had gotten perilously low and fitting new tyres. I’d had a hell of a time over the winter aquaplaning all over the place and wasn’t in the mood for a big ugly crash on the highway. Continue reading “Fixing My 4×4: The Battle Of The Bent Valves” →