Epoxy LED Cube Looks Sleek, And Flashes To The Beat

July 7, 2019 by Lewin Day 2 Comments

If there’s one thing that’s universally popular in these polarizing times, it’s colorful glowing objects. LEDs reign supreme in this area, and we’re accustomed to seeing all manner of fun flashy devices hit the tips line. Today is no different, and we’ve been looking at [Modustrial Maker]’s stylish epoxy LED cube.

The build starts with the casting of a black epoxy cube, with a cutout near the top in which the LEDs will be installed. A melamine form is used, with aluminium foil tape, caulk and paste wax to help seal it up. After releasing the cast from the form, there were some unsightly voids which were swiftly dispatched, by trimming the block down with a table saw. With the block cut to size, LED strips were installed, and the light cavity sealed with hot glue before white epoxy was poured in as a diffuser. All that’s left was a simple matter of polishing the cube and installing electronics.

The cube runs from a single-cell LiPo battery, and there’s a wireless power receiver and charging module to keep the power flowing. The cube can be used on most wireless phone chargers, as well as its own dedicated charging base. The LEDs are controlled by an off-the-shelf module, which offers a variety of flashing displays as well as a music-reactive mode.

While the electronics side is done with off-the-shelf parts, the real art in this piece is in the build of the cube. Its glossy, attractive form would look stunning on any coffee table or bedside shelf.

LED cubes are a great rabbit hole to go down on your lunch break. This OpenGL-enabled build is particularly impressive. Video after the break.

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Reproducing Vintage Plastic Parts In Top-Notch Quality

April 8, 2019 by Lewin Day 16 Comments

Plastic is a highly useful material, but one that can also be a pain as it ages. Owners of vintage equipment the world over are suffering, as knobs break off, bezels get cracked and parts warp, discolor and fail. Oftentimes, the strategy has been to rob good parts from other broken hardware and cross your fingers that the supply doesn’t dry up. [Eric Strebel] shows us that’s not the only solution – you can replicate vintage plastic parts yourself, with the right tools.

In the recording industry there’s simply no substitute for vintage gear, so a cottage industry has formed around keeping old hardware going. [Eric] was tasked with reproducing VU meter bezels for a classic Neve audio console, as replacement parts haven’t been produced since the 1970s.

The first step is to secure a good quality master for replication. An original bezel is removed, and polished up to remove scratches and blemishes from 40+ years of wear and tear. A silicone mold is then created in a plywood box. Lasercut parts are used to create the base, runner, and vents quickly and easily. The mold is then filled with resin to produce the final part. [Eric] demonstrates the whole process, using a clear silicone and dyed resin to make it more visible for the viewer.

Initial results were unfortunately poor, due to the silicone and hardener used. The parts were usable dimensionally, but had a hazy surface finish giving very poor optical qualities. This was rectified by returning to a known-good silicone compound, which was able to produce perfectly clear parts first time. Impressively, the only finishing required is to snap off the runner and vents. The part is then ready for installation. As a final piece of showmanship, [Eric] then ships the parts in a custom laser-engraved cardboard case. As they say, presentation is everything.

With modern equipment, reproducing vintage parts like knobs and emblems is easier than ever. Video after the break.

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Epoxy Embedded Electronic Art Running On Pyramid Power

September 2, 2018 by Steven Dufresne 25 Comments

We sometimes get our inspirations from art. When [kodera2t] saw some Japanese art of fish drawings embedded in clear epoxy he just had to make his own. But while skilled in electronics, he wasn’t skilled at drawing. We’d still call him an artist, though, after seeing what he came up with in his electronics embedded in crystal clear epoxy.

His first works of electronic art were a couple of transistors and some ICs, including an 80386, encased in epoxy. But then he realized that he wanted the electronics to do something interesting. However, once encased in epoxy, how do you keep the electronics powered forever?

He tried a solar cell charging a battery which then powered an LED but he didn’t like the idea of chemical batteries encased in epoxy for a long time.

He then switched to wireless power transmission with a receiving coil in the base of epoxy pyramids. For one of them, the coil powers a BLE board with an attached LED which he can control from his phone. And his latest contains an ESP32-PICO with an OLED display. The code allows him to upload new firmware over the air but on his Hackaday.io page, he shows the difference between code which can brick the ESP32 versus code which won’t. But don’t take our word for it. Check out the video below to see his artistry for yourself.

While embedding electronics in epoxy is new to [kodera2t], we’ve seen it a few times before. once in the form of an amplifier circuit done beautifully, dead bug style, and a more experimental attempt with a solar lantern.

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Get Nostalgic With These GameCube Themed Joy-Cons

August 11, 2018 by Tom Nardi 9 Comments

There are a lot of good reasons to think fondly of the Nintendo GameCube. Metroid Prime and Rogue Leader knocked it out of the park. The Game Boy Player was cool. There’s even something to be said for having a convenient carrying handle on a system designed for couch multiplayer. But if you ask anyone who played Nintendo’s sixth generation console what part they missed the least, it would probably be the controller. With all the visual flair of a Little Tikes playset and ergonomics designed for an octopus, it’s a controller that works well for first-party Nintendo titles and little else.

So it’s probably for the best that these Switch Joy-Cons created by [Madmorda] focus on recreating the aesthetics of the GameCube controller for Nintendo’s latest money-printing machine rather than its feel. With a surprising amount of work required to create them, these definitely count as a labor of love by someone who yearns for the days when gaming was more…cubic.

To start with, nobody makes Joy-Con cases in that signature GameCube purple so [Madmorda] had to paint them herself. The longevity of a painted controller is somewhat debatable, but the finish certainly looks fantastic right now.

For the left analog stick [Madmorda] was able to use the cap from a real GameCube controller, which fit perfectly. Apparently, Nintendo has been pretty happy with their analog stick sizing decisions for the last two decades or so. The right analog stick was another story, however, and she had to cut the shaft down to size with a Dremel to get the cap to fit.

Finally, molds were made of the original face buttons, which were then used to cast new buttons with colored resin to match the GameCube color scheme. Since the original Switch buttons don’t have indented lettering to get picked up by the mold, she had to laser etch them. This little detail goes a long way to selling the overall look.

The final result looks great, and compared to previous attempts we’ve seen to bring some of that early 2000’s Nintendo style to the Switch, this one is certainly less destructive. Check them out in action after the break!

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Rachel Wong Keynote: Growing Eyeballs In The Lab And Building Wearables That Enhance Experience

June 28, 2018 by Mike Szczys 18 Comments

The keynote speaker at the Hackaday Belgrade conference was Rachel “Konichiwakitty” Wong presenting Jack of All Trades, Master of One. Her story is one that will be very familiar to anyone in the Hackaday community. A high achiever in her field of study, Rachel has learned the joy of limiting how much energy she allows herself to expend on work, rounding out her life with recreation in other fascinating areas.

There are two things Rachel is really passionate about in life. In her professional life she is working on her PhD as a stem cell researcher studying blindness and trying to understand the causes of genetic blindness. In her personal life she is exploring wearable technology in a way that makes sense to her and breaks out of what is often seen in practice these days.

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Snail Is Actually Cleverly Strange Geocaching Waypoint

November 11, 2017 by Donald Papp 12 Comments

Basic geocaching consists of following GPS coordinates to a location, then finding a container which is concealed somewhere nearby. Like any activity, people tend to add their own twists to keep things interesting. [Jangeox] recently posted a video of the OLED Snail 2.0 to show off his most recent work. (This is a refinement of an earlier version, which he describes in a blog post.)

Another of [Jangeox]’s Electronic Waypoints

[Jangeox] spices up geocaching by creating electronic waypoints, and the OLED Snail is one of these. Instead of GPS coordinates sending someone directly to a goal, a person instead finds a waypoint that reveals another set of coordinates and these waypoints are followed like a trail of breadcrumbs.

A typical waypoint is an ATTINY85 microcontroller programmed to display an animated message on the OLED, and the message reveals the coordinates to the next waypoint. The waypoint is always cleverly hidden, and in the case of the OLED Snail 2.0 the enclosure is the shell of a large snail containing the electronics encased in resin. This means that the devices have a finite lifespan — the battery sealed inside is all the power the device gets. Fortunately, with the help of a tilt switch the electronics can remain dormant until someone picks it up to start the show. Other waypoints have included a fake plant, and the fake bolt shown here. Video of the OLED Snail 2.0 is embedded below.

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Go From Resin Caster To Resin Master

November 7, 2017 by Kristina Panos 9 Comments

When it comes to resin casting, time is of the essence. It helps to gather everything you’ll need and have it within reach before starting. But if you don’t know what you don’t know, it can be difficult to anticipate needs. Luckily, [Botzen Design] has a few tricks up his sleeve that will save time, materials, and sanity for novices and old hands alike.

It may seem somewhat obvious to mix up resin in a disposable or reusable plastic cup. But not all cups are created equal. Polypropylene cups won’t outgas into your resin, but polystyrene will. If you use a silicone cup or any polypropylene food container marked #5/PP, cured resin will peel cleanly off of the cup walls.

For some reason, the giant jugs of resin [Botzen Design] uses don’t come with pumps. How do they expect someone to meter out exact amounts of resin and hardener while pouring them out of gallon jugs? Stadium-style condiment pumps at a restaurant supply store make things much simpler while avoiding costly spillage.

Our favorite tip (and seemingly [Botzen Design]’s as well) is the drip hammer. When air bubbles mature into craters, they can be filled easily and precisely with a drop or two of wet resin. A pipette would probably just get clogged, but an icicle of cured resin hanging from a stick makes the perfect drip applicator.

Want to get into resin casting but don’t know where to start? Hackaday’s own [Gerrit] has you more than covered.

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