safety

107 Articles

CNC Plasma Cutter Filter Gets The Slag Out

May 16, 2020 by 10 Comments

No matter what kind of tools and materials you use in your shop, chances are pretty good that some process is going to release something that you don’t want to breathe. Table saw? Better deal with that wood dust. 3D-printer? We’ve discussed fume control ad nauseam. Soldering? It’s best not to inhale those flux fumes. But perhaps nowhere is fume extraction more important than in the metal shop, where vaporized bits of metal can wreak respiratory havoc.

Reducing such risks was [Shane Wighton]’s rationale behind this no-clean plasma cutter filter. Rather than a water table to collect cutting dross, his CNC plasma cutter is fitted with a downdraft table to suck it away. The vivid display of sparks shooting out of the downdraft fans belied its ineffectiveness, though. [Shane]’s idea is based on the cyclonic principle common to woodshop dust collectors and stupidly expensive vacuum cleaners alike. Plastic pipe sections, split in half lengthwise and covered in aluminum tape to make them less likely to catch on fire from the hot sparks, are set vertically in the air path. The pipes are arranged in a series of nested “S” shapes, offering a tortuous path to the spark-laden air as it exits the downdraft.

The video below shows that most of the entrained solids slow down and drop to the bottom of the filter; some still pass through, but testing with adhesive sheets shows the metal particles in the exhaust are much reduced. We like the design, especially the fact that there’s nothing to clog or greatly restrict the airflow.

Looking for more on CNC plasma cutter builds? We’ve got you covered, from just the basics to next-level.

Continue reading “CNC Plasma Cutter Filter Gets The Slag Out” →

Enforce Social Distancing With High Voltage

April 19, 2020 by 61 Comments

When getting parts together for a one-off project, we often find ourselves with some leftovers on hand. Most of the time these things go in the junk drawer, but [Brad] aka [AtomicZombie] was working on a project which required parts salvaged from several microwave ovens. That left him with enough surplus components to build a social distancing enforcement tool for the modern age; which will deliver a taser-like shock to anyone which violates the new six-foot rule.

The leftover parts in question were built around a high-voltage capacitor, which [Brad] strapped to his back to hold all of the electronics needed for the six-foot electrified hoop. The generator utilizes the output voltage from two magnetrons, but doesn’t start until the operator enters a code on the front control panel, which is about the only safety device on this entire contraption. To get power to the magnetrons a 12 VDC car battery is used with an inverter to get the required input voltage, and towards the end of the video linked below he shows its effectiveness by setting various objects on fire with it.

While this gag project is unlikely to get any actual use, it’s not like any of us around here need an excuse to play with high voltages. [Brad] is also unlikely to need it either; he lives on a secluded 100-acre homestead and has been featured here for some of the projects he built to make his peaceful life a little easier, like a robotic laundry line, mobile chicken coop, and an electric utility tricycle built from an old truck and motorcycle.

Continue reading “Enforce Social Distancing With High Voltage” →

Google And Apple Reveal Their Coronavirus Contact Tracing Plans: We Kick The Tires

April 16, 2020 by 85 Comments

Google and Apple have joined forces to issue a common API that will run on their mobile phone operating systems, enabling applications to track people who you come “into contact” with in order to slow the spread of the COVID-19 pandemic. It’s an extremely tall order to do so in a way that is voluntary, respects personal privacy as much as possible, doesn’t rely on potentially vulnerable centralized services, and doesn’t produce so many false positives that the results are either ignored or create a mass panic. And perhaps much more importantly, it’s got to work.

Slowing the Spread

As I write this, the COVID-19 pandemic seems to be just turning the corner from uncontrolled exponential growth to something that’s potentially more manageable, but it’s not clear that we yet see an end in sight. So far, this has required hundreds of millions of people to go into essentially voluntary quarantine. But that’s a blunt tool. In an ideal world, you could stop the disease globally in a couple weeks if you could somehow test everyone and isolate those who have been exposed to the virus. In the real world, truly comprehensive testing is impossible, and figuring out whom to isolate is extraordinarily difficult due to two factors: COVID-19 has a long incubation period during which it is nonetheless transmissible, and some or even most people don’t know they have it. How can you stop what you can’t see, and even when you can detect it, it’s a week too late?

One promising approach is to isolate those people who’ve been in contact with known cases during the stealth contagion period. To do this is essentially to keep a diary of everyone you’ve been in contact with for the last week or two, and then if you eventually test positive for COVID-19, alert them all so that they can keep from infecting others even before they test positive: track and trace. Doctors can do this by interviewing patients who test positive (this is the “contact tracing” we’ve been hearing so much about), but memory is imperfect. Enter a technological solution. Continue reading “Google And Apple Reveal Their Coronavirus Contact Tracing Plans: We Kick The Tires” →

Fail Of The Week: How Not To Die Of Boredom During Isolation

April 1, 2020 by 26 Comments

They say you can’t actually die from boredom, but put a billion or so people into self-isolation, and someone is bound to say, “Hold my beer and watch this.” [Daniel Reardon]’s brush with failure, in the form of getting magnets stuck up his nose while trying to invent a facial touch reminder, probably wasn’t directly life-threatening, but it does underscore the need to be especially careful these days.

The story begins with good intentions and a small stack of neodymium magnets. [Daniel]’s idea for a sensor to warn one of impending face touches was solid: a necklace with magnetic sensors and wristbands studded with magnets. Sounds reasonable enough; one can easily see a compact system that sounds an alarm when a hand subconsciously crosses into the Danger Zone while going in for a scratch. Lacking any experience in circuits, though, [Daniel] was unable to get the thing working, so he started playing with the magnets instead. One thing led to another, and magnets were soon adorning his earlobes, and then his nostrils. Unfortunately, two magnets became locked on either side of his septum, as did two others meant to neutralize the pull of the first pair. So off [Daniel] went to the emergency department for a magnetectomy.

Of course it’s easy to laugh at someone’s misfortune, especially when self-inflicted. And the now-degaussed [Daniel] seems to be a good sport about the whole thing. But the important thing here is that we all do dumb things, and hackers need to be especially careful these days. We often work with sharp, pointy, sparky, toxic, or flammable things, and if we don’t keep our wits about us, we could easily end up in an ER somewhere. Not only does that risk unnecessary exposure to COVID-19, but it also takes medical resources away from people who need it more than you do.

By all means, we should be hacking away these idle hours. Even if it’s not in support of COVID-19 solutions, continuing to do what we do is key to our mental health and well-being. But we also need to be careful, to not stretch dangerously beyond our abilities, and to remember that the safety net that’s normally there to catch us is full of holes now.

Thanks to [gir.st] for the tip — you actually were the only one to send this in.

Wind Farms In The Night: On-Demand Warning Lights Are Coming

March 24, 2020 by 117 Comments

There appears to be no shortage of reasons to hate on wind farms. That’s especially the case if you live close by one, and as studies have shown, their general acceptance indeed grows with their distance. Whatever your favorite flavor of renewable energy might be, that’s at least something it has in common with nuclear or fossil power plants: not in my back yard. The difference is of course that it requires a lot more wind turbines to achieve the same output, therefore affecting a lot more back yards in total — in constantly increasing numbers globally.

Personally, as someone who encounters them occasionally from the distance, I find wind turbines mostly to be an eyesore, particularly in scenic mountainous landscapes. They can add a futuristic vibe to some otherwise boring flatlands. In other words, I can not judge the claims actual residents have on their impact on humans or the environment. So let’s leave opinions and emotions out of it and look at the facts and tech of one issue in particular: light pollution.

This might not be the first issue that comes to mind when thinking about wind farms. But wind turbines are tall enough to require warning lights for air traffic safety, and can be seen for miles, blinking away in the night sky. From a pure efficiency standpoint, this doesn’t seem reasonable, considering how often an aircraft is actually passing by on average. Most of the time, those lights simply blink for nothing, lighting up the countryside. Can we change this?

Continue reading “Wind Farms In The Night: On-Demand Warning Lights Are Coming” →

Home Safety Monitoring With IoT

January 17, 2020 by 21 Comments

Home automation is a popular project to undertake but its complexity can quickly become daunting, especially if you go further than controlling a few lights (or if you’re a renter). To test the waters you may want to start with something like this home safety monitor, which is an IoT device based on an Arduino. It allows remote monitoring of a home for things such as temperature, toxic gasses, light, and other variables, which is valuable even if you don’t need or want to control anything.

The device is built around an Arduino Nano 33 IOT which has WiFi and Bluetooth capabilities as well as some integrated security features. This build features a number of sensors including pressure/humidity, a gas/smoke detector, and a light sensor. To report all of the information it gathers around the home, an interface with Ubidots is configured to allow easy (and secure) access to the data gathered by the device.

The PCB and code for the project are all provided on the project page, and there are a number of other options available if Ubidots isn’t your preferred method of interfacing with the Internet of Things. You might even give Mozilla’s WebThings a shot if you’re so inclined.

Fail Of The Week: Thermostat Almost Causes A House Fire

January 8, 2020 by 63 Comments

Fair warning: any homeowners who have thermostats similar to the one that nearly burned down [Kerry Wong]’s house might be in store for a sleepless night or two, at least until they inspect and perhaps replace any units that are even remotely as sketchy as what he found when he did the postmortem analysis in the brief video below.

The story begins back in the 1980s, when the Southern New England area where [Kerry] lives enjoyed a housing boom. Contractors rushed to turn rural farmland into subdivisions, and new suburbs crawled across the landscape. Corners were inevitably cut during construction, and one common place to save money was the home’s heating system. Rather than engage an HVAC subcontractor to install a complicated heating system, many builders opted instead to have the electricians install electric baseboards. They were already on the job anyway, and at the time, both copper and electricity were cheap.

Fast forward 40 years or so, and [Kerry] finds himself living in one such house. The other night, upon catching the acrid scent of burning insulation, he followed his nose to the source: a wall-mounted thermostat for his electric baseboard. His teardown revealed burned insulation, bare conductors, and scorched plastic on the not-so-old unit; bearing a 2008 date code, the thermostat must have replaced one of the originals. [Kerry] poked at the nearly combusted unit and found the root cause: the spot welds holding the wires to the thermostat terminal had become loose, increasing the resistance of the connection. As [Kerry] points out, even a tenth of an ohm increase in resistance in a 15 amp circuit would dissipate 20 watts of heat, and from the toasty look of the thermostat it had been a lot more than that.

The corner-cutting of the 1980s was nothing new, of course – remember the aluminum wiring debacle? Electrical fires are no joke, and we’re glad [Kerry] was quick to locate the problem and prevent it from spreading.

Continue reading “Fail Of The Week: Thermostat Almost Causes A House Fire” →