Custom Piano Tickles The Ivories

January 28, 2022 by Bryan Cockfield 6 Comments

The core ethos of “hacking” is usually interpreted as modifying something for a use that it wasn’t originally built for. Plenty of builds are modifications or improvements on existing technology, but sometimes that just isn’t enough. Sometimes we have to go all the way down and build something completely from scratch, and [Balthasar]’s recent piano-like musical instrument fits squarely into this category.

This electronic keyboard is completely designed and built from scratch, including the structure of the instrument and the keys themselves. [Balthasar] made each one by hand out of wood and then built an action mechanism for them to register presses. While they don’t detect velocity or pressure, the instrument is capable of defining the waveform and envelope for any note, is able to play multiple notes per key, and is able to change individual octaves. This is thanks to a custom 6×12 matrix connected to a STM32 microcontroller. Part of the reason [Balthasar] chose this microcontroller is that it can do some of the calculations needed to produce music in a single clock cycle, which is an impressive and under-reported feature for the platform.

With everything built and wired together, the keyboard is shockingly versatile. With the custom matrix it is easy to switch individual octaves on the piano to any range programmable, making the 61-key piano capable of sounding like a full 88-key piano. Any sound can be programmed in as well, further increasing its versatility, which is all the more impressive for being built from the ground up. While this build focuses more on the electronics of a keyboard, we have seen other builds which replicate the physical action of a traditional acoustic piano as well.

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Swiss Army Knife Of Power Tool Carts

January 2, 2022 by Dave Rowntree 9 Comments

When you’re into woodworking in a serious way, you’re going to eventually want some power tools. With such efficiency of operation, things can go pear-shaped quickly, with wood dust getting absolutely everywhere. It’s not always practical (or desirable) to work outdoors, and many of us only have small workshops to do our making in. But woodworking tools eat space quickly. Centralized extraction is one solution, but all that fixed rigid ducting forces one to fix the tool locations, which isn’t always a good thing. Moveable tool carts are nothing new, we’ve seen many solutions over the years, but this build by [Peter Waldraff] is rather slick (video embedded below,) includes some really nice features in a very compact — and critically — moveable format.

By repurposing older cabinets, [Peter] demonstrates some real upcycling, with little going to waste and the end result looks great too! There is a centralized M-Class (we guess) dust extractor with a removable vacuum pipe which is easily removed to hook up to the smaller hand-held tools. These are hidden in a section near the flip-up planer, ready for action. An auto-start switch for the small dust extractor is wired-in to the smaller tools to add a little ease of use while reducing the likelihood of forgetting to switch it on. We’ve all done that.

For the semi-fixed larger tools, such as the miter and table saws, a separate, higher flow rate moveable dust extractor can be wheeled over and hooked up to the integrated plenum chamber, which grabs the higher volume of dust and chips produced.

A nice touch was to mount the miter saw section on sliding rails. This allows the whole assembly to slide sideways a little, giving more available width at the table saw for ripping wider sheets. With another little tweak of some latches, the whole miter section can flip over, providing even more access to the table saw, or just a small workbench! Cracking stuff!

Need some help getting good with wood, [Eric Strebel] has some great tips for you! And if you’re needs are simpler and smaller, much much smaller, here’s a finger-sized plane for you.

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Play Runescape IRL

December 2, 2021 by Bryan Cockfield 5 Comments

Runescape is pushing nearly 21 years old, and while that’s quite a long time for a game to stay active with an engaged userbase, it’s also a long time for people to modify the game in all kinds of colorful ways. For some older games like Team Fortress 2 this means spinning up a bot to ruin servers, but for Runescape the hacks are a little more lighthearted and fun. Like this axe which allows [BigFancyBen] to play Runescape in real life.

This is more of an augmented reality hack which upgrades his normal human interface device from a simple keyboard and mouse to also include this axe. When the axe is manipulated in real life, the in-game axe can be used at the same time. There are a lot of layers to this one but essentially a Switch joycon is connected to the axe to sense motion, which relays the information on axe swings to an API via a Python script. A bot in the game then chops the virtual tree, which is reported back to the API which then reports it back to [BigFancyBen]’s viewscreen which is additionally streamed on Twitch.

While this started off as frustration with the game’s insistence on grinding in order to reach certain objectives, it seems that there are some fun ways of manipulating that game mechanic for the greater good. [BigFancyBen] originally said he would rather go to the gym than “click anymore rooftops” this is quite the start on the full IRLScape world. Don’t forget that it’s equally possible to take this type of build in the opposite direction and control real-world things from inside a video game.

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Shop-Built Rig Measures Strength Of Wood Accurately

November 22, 2021 by Dan Maloney 7 Comments

Wood is an incredibly versatile material, but like everything else, it has its limits. Build a chair from weak wood and the worst that can happen is probably not that bad. But if you build machine tools from wood, the stakes for using the wrong wood can be a bit higher.

That’s the thinking behind the wood strength testing setup [Matthias Wandel] came up with. Previously, he had a somewhat jury-rigged test setup with a hydraulic bottle jack to apply force to the test piece and a bathroom scale to make measurements. That setup was suboptimal, so version two used a jackscrew to apply the force, but the bathroom scale still left the measurements open to interpretation. Version three, the topic of the video below, went with strain gauges and an A/D converter connected to a Raspberry Pi to automate data collection. The jackscrew was also integrated into the test setup with a stepper motor and, of course, [Matthias]’ famous wooden gears.

While the test rig is pretty simple in design, there’s a lot of subtlety to the calibration to make sure that it’s measuring the test material itself and not just compliance within the mechanism. It’s just another in a long line of data-gathering exercises that [Matthias] seems to groove on, like his recent woodshop electrical explorations.

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Kinetic Log Splitter Gets The Job Done Kinetically

November 10, 2021 by Lewin Day 37 Comments

Swinging an axe to split firewood is great exercise and a wonderful way to blow off steam. However, if you’re not a muscled-up Hollywood character that needs to do some emotional processing, it can get pretty dull. Building a powered log splitter could make the work less strenuous, as [Made in Poland] demonstrates. (Video, embedded below.)

The build relies on a big electric motor, which is connected to a set of gears via a big belt drive. Those gears subsequently drive a rack forward when engaged via a lever, which pushes a log towards a splitter blade. The blade itself is a beautifully simple thing, being made out of a flat piece of steel bar carved up with a saw to form a pointy wedge.

The machine is remarkably effective, and greatly reduces the effort required to split even large 30 and 45 cm logs, as demonstrated in the video. We’ve featured a rundown on a few different designs before, too. Video after the break.

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Mesmerizing Mechanical Seven-Segment Display

October 25, 2021 by Adam Zeloof 14 Comments

Seven-segment displays are ubiquitous. From where I’m writing this, I can see several without even having to swivel my chair. We’re all familiar with their classic visage; slightly italicized numbers that are brought to life by LEDs. There are a boatload of variants available– you can get displays with a decimal point, ones with multiple numbers, and even versions in just about any color you desire, but at the core they’re all basically the same thing- an array of LEDs sitting behind a faceplate. Except for those ones that have some gears inside.

Wait, what?

You read that right– a seven-segment display that contains gears, along with a handful of cams for good measure. Artist [Kango Suzuki] created this stunning all-mechanical seven-segment display that sequentially counts up from zero to nine when a thumbwheel is spun. All of the components are cut from wood and mesh together beautifully, complete with a satisfying click when the display rolls into a new digit, which you can hear in the video at the above link. You may recognize [Kango]’s style from this incredible mechanical clock he made a few years back. Unlike his earlier work, the seven-segment display is tiny, relatively speaking. Maybe we’ll see it integrated into a larger project some day, like a mechanical-digital clock.

We just love when somebody uses intricate mechanisms to artfully emulate some piece of existing tech. This isn’t even the first time we’ve seen a mechanical seven-segment display; [Peter Lehnér] built one back in 2019, and judging by [Kango]’s twitter feed, it appears to have inspired his design. There have even been a few other 3D printed ones over the years, but as far as we know this is the first wooden one– and, in true [Kango] fashion, its beautiful.

Thanks to [J. Peterson] for the tip!

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Vintage TV play The Brady Bunch on loop using modern electronics

Groovy TV Gets A Very Brady Makeover

October 7, 2021 by Ryan Flowers 17 Comments

Here’s the story of an old Sharp TV, which was donated to [mandy] to be hacked. Just one look and you can see, very clearly, it plays old Brady Bunch tracks.

Upon inspection of the old television, [Aaron] and [mandy] found that the unit first hit the local Montgomery Ward in 1969. And what just momentous event played on televisions across North America in 1969? Well yes, the Apollo moon landing. And David Bowie’s Space Oddity. And Abbey Road. And Woodstock. But no, we’re talking about that other momentous event that would shape young minds for generations to come:

The pilot episode of The Brady Bunch.

Yes, The Brady Bunch, that campy TV show that first aired in 1969 and ended in 1974. It just so happens that [mandy]’s favorite TV show is The Brady Bunch, so when the bright orange Sharp TV came along, she knew what had to be done.

While the style of the television may be timeless, the internals weren’t. They were removed, and a new internal frame was built from a naturally occurring cellulose/lignin composite adorned in Brady Blue. Inspired by in-store advertising displays and billboards that play the same content on a loop, [mandy] and [Aaron] added an Eyoyo 7” monitor and an Aptek video player.

Leaving no question as to what era the TV came from, the revamped piece now plays about 50 of [mandy]’s favorite Brady clips on loop, all modified to be centered properly on the off-center screen. Groovy! To round out the experience and keep things mellow, the knobs were re-attached using Lego pieces, and are reportedly very satisfying to spin.

If you’ve got a thing for vintage hacks, you might like this Pi-powered NuTone home intercom or this vintage camera flash turned clock. And if you have any awesome hacks you think we’d like to see, be sure to send them on over to the Tip Line!