Text Projector With — You Know — Lasers

February 14, 2019 by 9 Comments

We missed [iliasam’s] laser text projector when it first appeared, perhaps because the original article was in Russian. However, he recently reposted in English and it really caught our eye. You can see a short video of it in operation, below.

The projector uses raster scanning where the beam goes over each spot in a grid pattern. The design uses one laser from a cheap laser pointer and a salvaged mirror module from an old laser printer. The laser pointer diode turned out to be a bit weak, so a DVD laser was eventually put into service. A DVD motor also provides the vertical scan which is just a slight wobble of a mirror. A Blue Pill CPU provides all the smarts. You can find the code on GitHub.

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The How And Why Of Laser Cutter Aiming

November 9, 2018 by 16 Comments

Laser aficionado [Martin Raynsford] has built up experience with various laser cutters over the years and felt he should write up a blog post detailing his first-hand findings with an often overlooked aspect of the machines: aiming them. Cheap diode laser cutters and engravers operate in the visible part of the spectrum, but when you get into more powerful carbon dioxide lasers such as the one used in the popular K40 machines, the infrared beam is invisible to the naked eye. A secondary low-power laser helps to visualize the main laser’s alignment without actually cutting the target. There are a couple of ways to install an aiming system like this, but which way works better?

[Martin] explains that there are basically two schools of thought: a head-mounted laser, or a beam combiner. In both cases, a small red diode laser (the kind used in laser pointers) is used to indicate where the primary laser will hit. This allows the user to see exactly what the laser cutter will do when activated, critically important if you’re doing something like engraving a device and only have one chance to get it right. Running a “simulation” with the red laser removes any doubt before firing up the primary laser.

That’s the idea, anyway. In his experience, both methods have their issues. Head-mounted lasers are easier to install and maintain, but their accuracy changes with movement of the machine’s Z-axis: as the head goes up and down, the red laser dot moves horizontally and quickly comes out of alignment. Using the beam combiner method should, in theory, be more accurate, but [Martin] notes he’s had quite a bit of trouble getting both the red and IR lasers to follow the same course through the machine’s mirrors. Not only is it tricky to adjust, but it’s also much more complex to implement and may even rob the laser of power due to the additional optics involved.

In the end, [Martin] doesn’t think there is really a clear winner. Neither method gives 100% accurate results, and both are finicky, though in different scenarios. He suggests you just use whatever method your laser cutter comes with from the factory, as trying to change it probably isn’t worth the effort. But if your machine doesn’t have anything currently, the head-mounted laser is certainly the easier one to retrofit.

In the past, we’ve covered a third and slightly unconventional way of aiming the K40, as well as a general primer for anyone looking to pick up eBay’s favorite laser cutter.

Science Shows Green Lasers Might Be More Than You Bargained For

August 31, 2018 by 54 Comments

This may come as a shock, but some of those hot screaming deals on China-sourced gadgets and goodies are not all they appear. After you plunk down your pittance and wait a few weeks for the package to arrive, you just might find that you didn’t get exactly what you thought you ordered. Or worse, you may get a product with unwanted bugs features, like some green lasers that also emit strongly in the infrared wavelengths.

Sure, getting a free death ray in addition to your green laser sounds like a bargain, but as [Brainiac75] points out, it actually represents a dangerous situation. He knows whereof he speaks, having done a thorough exploration of a wide range of cheap (and not so cheap) lasers in the video below. He explains that the paradox of an ostensibly monochromatic source emitting two distinct wavelengths comes from the IR laser at the heart of the diode-pumped solid state (DPSS) laser inside the pointer. The process is only about 48% efficient, meaning that IR leaks out along with the green light. The better quality DPSS laser pointers include a quality IR filter to remove it; cheaper ones often fail to include this essential safety feature. What wavelengths you’re working with are critical to protecting your eyes; indeed, the first viewer comment in the video is from someone who seared his retina with a cheap green laser while wearing goggles only meant to block the higher frequency light.

It’s a sobering lesson, but an apt one given the ubiquity of green lasers these days. Be safe out there; educate yourself on how lasers work and take a look at our guide to laser safety. Continue reading “Science Shows Green Lasers Might Be More Than You Bargained For” →

Laser Draws Weather Report

June 23, 2018 by 13 Comments

Have you ever wished that a laser could tell you the weather? If you have, then [tuckershannon] has you covered. He’s created a machine that uses a laser and some UV sensitive paper to draw the temperature and a weather icon! And that’s not all! It’s connected to the internet, so it can also show the time and print out messages.

Building on [tuckershannon]’s previous work with glow-in-the-dark drawing, the brains inside this machine is a Raspberry Pi Zero. The laser itself is a 5mw, 405nm laser pointer with the button zip-tied down. Two 28BYJ-48 stepper motors are used to orient the laser, one for the rotation and another for the height angle. Each stepper motor is connected to a motor driver board and then wired directly to the Pi.

The base and arm that holds the laser were designed in SolidWorks and then 3d printed. The stepper motors are mounted perpendicular to one another and then the laser pointer mounted at the end. The batteries have been removed from the laser and the terminals are also wired directly to the raspberry pi. The Pi is then connected to Alexa via IFTTT so that it can be controlled by voice from anywhere.

The real beauty of [tucker]’s laser drawing machine is that is will draw out the temperature and weather icon, as well as drawing the time in either digital or analog forms! We’ve seen [tuckershannon]’s work before. The precursors to this project were his clock which uses a robotic arm with a UV LED on it to draw the time and another clock which uses similar robotic arm only with a laser attached. Let’s hope we get to see the rest of [tucker]’s progress!

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Robert Hall And The Solid-State Laser

May 22, 2018 by 13 Comments

The debt we all owe must be paid someday, and for inventor Robert N. Hall, that debt came due in 2016 at the ripe age of 96. Robert Hall’s passing went all but unnoticed by everyone but his family and a few close colleagues at General Electric’s Schenectady, New York research lab, where Hall spent his remarkable career.

That someone who lives for 96% of a century would outlive most of the people he had ever known is not surprising, but what’s more surprising is that more notice of his life and legacy wasn’t taken. Without his efforts, so many of the tools of modern life that we take for granted would not have come to pass, or would have been delayed. His main contribution started with a simple but seemingly outrageous idea — making a solid-state laser. But he ended up making so many more contributions that it’s worth a look at what he accomplished over his long career.

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The Internet Of Three-Pointers

March 30, 2018 by 1 Comment

When tossing something into the rubbish bin, do you ever concoct that momentary mental scenario where you’re on a basketball court charging the net — the game’s final seconds ticking down on the clock — making a desperate stretch and flicking some crumpled paper perfectly into the basket only for no one to notice your awesome skills? Well, now you can show off how good you are at throwing out garbage.

Well, not strictly garbage. The genesis of this IoT basketball hoop was in fact an inflatable ball on [Brandon Rice]’s desk that he felt would be more fun to fidget with if he could keep score. The hoop and backboard were laser cut on his Epilog cutter, and sport a Particle Photon to track and upload his running point tally to the Internet. An Arduino and IR sensor detect objects passing through the hoop — ultrasound proved to be too slow to keep up with [Rice]’s shots.

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Lasers, Mirrors, And Sensors Combine In An Optical Bench Game

March 24, 2018 by 11 Comments

Who would have thought you could make a game out of an optical bench? [Chris Mitchell] did, and while we were skeptical at first, his laser Light Bender game has some potential. Just watch your eyes.

The premise is simple: direct the beam of a colored laser to the correct target before time runs out. [Chris] used laser-cut acrylic for his playfield, which has nine square cutouts arranged in a grid. Red, green, and blue laser pointers line the bottom of the grid, with photosensors and RGB LEDs lining the grid on the other three sides. Play starts with a random LED lighting up in one of the three colors, acting as a target. The corresponding color laser comes on, and the player has to insert mirrors or pass-through blocks in the grid to create a path to the target. The faster you hit the CdS cell, the higher your score. It’s simple, but it looks really engaging. We can imagine all sorts of upgrades, like lighting up two different targets at once, or adding a beamsplitter block to hit two targets with the same color. Filters and polarizers could add to the optical fun too.

We like builds that are just for fun, especially when they’re well-crafted and have a slight air of danger. The balloon-busting killbots project we featured recently comes to mind.

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