A Detailed Look at the 7805 Voltage Regulator

7805 regulator

We’re quite sure that all hobbyists have used the 7805 voltage regulator at least once in their lives. They are a simple way to regulate 7V+ voltages to the 5V that some of our low power projects need. [Ken Shirriff] wrote an amazingly detailed article about its theory of operation and implementation in the silicon world.

As you may see in the picture above such a regulator is composed of very different elements: transistors, resistors, capacitors and diodes, all of them integrated in the die. [Ken] provides the necessary clues for us to recognize them and then explains how the 7805 can have a stable output even when its temperature changes. This is done by using a bandgap reference in which the difference between transistor base-emitter voltages for high and low current is used to counter the effects of temperature. As some elements looked a bit odd during [Ken]‘s reverse engineering process, he finally concluded that what he purchased on Ebay may be a counterfeit (read this Reddit comment for another opinion).

More WiFi Modules for IoT Madness


The last year has brought us CC3000 WiFi module from TI, and recently the improved CC3200 that includes an integrated microcontroller. The Chinese design houses have gotten the hint, putting out the exceptionally cheap ESP8266, a serial to WiFi bridge that also includes a microcontroller to handle the TCP/IP stack and the software side of an 802.11 connection. Now there’s another dedicated WiFi module. It’s called the MT7681, and it’s exactly what you would expect given the competition: a programmable module with the ability to connect to a WiFi network.

Like TI’s CC3200, and the ESP8266, the MT7681 can be connected to any microcontroller over a serial connection, making it a serial to WiFi bridge. This module also contains a user-programmable microcontroller, meaning you don’t need to connect an Arduino to blink a few pins; UART, SPI, and a few GPIO pins are right on the board. The module also includes an SDK and gnu compiler, so development of custom code running on this module should be easier than some of the other alternatives.

You can pick up one of the MT7681 modules through the usual channels, but there’s an Indiegogo campaign based in China that takes this module and builds a ‘dock’ around it. The dock has a relay, temperature/humidity sensor, a few GPIO pins, and a USB serial connection for use as an Internet of Things base station.

For anyone looking for a little more computational horsepower, there’s also a few mentions and press releases announcing another module, the MT7688, This is a very small (12mm by 12mm) module running Linux with 256 MB of RAM and 802.11n support. This module hasn’t even hit the market yet, but we’ll be on the lookout for when it will be released.

Thanks [uhrheber] for sending this one in.

The Current State of ESP8266 Development

ESP A few weeks ago we caught wind of a very cool new chip. It’s called the ESP8266, and it’s a WiFi module that allows you to connect just about any project to an 802.11 b/g/n network. It also costs $5. Yes, there was much rejoicing when this chip was announced.

Since we learned of the ESP8266, there has been a lot of work done to translate the datasheets from Chinese, figure out how the SOC can be programmed, and a few preliminary attempts at getting this module working with an Arduino. Keep in mind, very few people have one of these modules in hand right now, so all this information is completely untested. Here’s what we have so far:

Over on Hackaday Projects, [bafeigum] has been working to research the capabilities of this module. Most of the comments deal with the AT Command set for the module and figuring out what is actually returned when certain commands are called.

The ESP8266 community forum is about a week old, but already there’s a wealth of information. Most of the efforts seem to be centered on getting GCC to program this chip, something that would make the ESP8266 a single-solution chip for anything that needs WiFi and a bit of processing power. Everyone (including the great [Sprite_TM]) has currently hit a roadblock, so if you have a ton of experience with GCC and the Xtensa microcontroller, check out that thread. Failing that, we’ll have to wait until someone from Tensilica, the company behind the guts of this chip, to chime in and help everyone figure out how this thing actually works.

The Arduino-heads out there will have a much easier time. There’s already a tutorial for using the ESP8266 as a serial WiFi module. Note the ESP operates on 3.3 Volts, so connecting this module to the 5V pin means you’ll be out $5 and several weeks of shipping time.

This is an incredible amount of development in a very short amount of time, made even more remarkable by the fact that no one has one of these WiFi modules yet. When these modules do arrive to workbenches around the world, we’ll expect the Hackaday tip line to be flooded with very small and somewhat battery friendly WiFi builds.

An Obsessively Thorough Battery (and more) Showdown

Lots of battery reviews and more!

There are a number of resources scattered across the Internet that provide detailed breakdowns of common products, such as batteries, but we haven’t seen anything quite as impressive as this site. It’s an overwhelming presentation of data that addresses batteries of all types, including 18650’s (and others close in size)26650’s, and more chargers than you can shake a LiPo at. It’s an amazing site with pictures of the product both assembled and disassembled, graphs for charge and discharge rates, comparisons for different chemistries, and even some thermal images to illustrate how the chargers deal with heat dissipation.

Check out the review for the SysMax Intellicharger i4 to see a typical example. If you make it to the bottom of that novel-length repository of information, you’ll see that each entry includes a link to the methodology used for testing these chargers.

But wait, there’s more! You can also find equally thorough reviews of flashlights, USB chargers, LED drivers, and a few miscellaneous overviews of the equipment used for these tests.

[Thanks TM]

Controlling a Hot Plate’s Temperature for the Lab


When you need precise heating — like for the acetone polishing shown above — the control hardware is everything. Buying a commercial, programmable, controller unit can cost a pretty penny. Instead of purchasing one, try creating one from scratch like [BrittLiv] did.

[BrittLiv] is a Chemical and Biological Engineer who wanted something that performs well enough to be relied upon as a lab tool. Her design utilizes a plain, old hot plate and with some temperature feedback to run custom temperature ramps from programs stored on an SD card.

The system she developed was dealing directly with temperatures up to 338°F. The heating element is driven from mains, using an SSR for control but there is also a mechanical switch in there if you need to manually kill the element for some reason. An ATmega328 monitors the heating process via an MAX6675 thermocouple interface board. This control circuitry is powered from a transformer and bridge rectifier inside the case (but populated on a different circuit board).

She didn’t stop after getting the circuit working. The project includes a nice case and user interface that will have visitors to your lab oohing and aahing.

Extrinsic Motivation: BASIC For Bluetooth


There’s a lot more to those fancy radio modules you use with your Arduino projects than meets the eye. Many of them are systems on a chip, complete with their own microcontroller and memory that can control your entire blinking LEDs project. Developing for these radio modules is a bit of a challenge, as the IDEs and compilers cost several thousand dollars. [Tim]‘s entry for the Hackaday Prize looks at one of these Bluetooth LE modules – Texas Instrument’s CC2540 and CC2541 – and puts an embedded BASIC interpreter right on the chip.

[Tim]‘s inspiration for this project came from looking at a few popular devices using the CC254X chip. Many of these included a microcontroller and the added costs, complexity, and power requirements that come along with an additional chip. This radio module could easily run any code an ATMega could, and adding another chip to a product seemed like a terrible waste, and certainly not in the spirit of open hardware and software.

The alternative is writing an interpreter for the CC254X chip. He’s chosen BASIC, but added a little bit of Arduino language syntax to make it even easier to develop on. Having already run through a few successful tests involving SPI, I2C and 1-wire devices, [Tim] has a basic system working, but [Tim] admits it does need a little rework to make it easier to use.

It’s a great project, and personally astonishing that it didn’t make the quarterfinal selection for The Hackaday Prize. [Tim] is still working on his project, though, in a great example of extrinsic motivation; he doesn’t need a trip to space to convince him to build something cool.

You can check out [Tim]‘s two minute concept video below.

SpaceWrencherThis project is an official entry to The Hackaday Prize that sadly didn’t make the quarterfinal selection. It’s still a great project, and worthy of a Hackaday post on its own.

[Read more...]

Homemade Portable Gold Mining Trommel


[TheJogdredge] has been testing out his new gold washing machines that he made at home. By running dirt laced with rocks through this trommel, gold and precious materials can be filtered out. A video of the process can be seen embedded below.

The rig — which is meant to be easily lugged around from site to site — is powered by a Honda GX120 motor. No plastic parts were used in the system to help make it more durable. But foregoing the use of plastic means that this guy is heavy. The rig weighs about 240 pounds dry, and 265 when soaking wet with a sluice box attached. The rubber tires allow for the machine to be maneuvered from place to place without much hassle.

Although the parts are described on the website, no how-to instructions for this specific device can be found online. This is probably due to the fact that [TheJogdredge] is trying to sell his products and make some money. Releasing the instructions on how to build your own would most likely cut into the potential profits of his design. Regardless of which, this is portable gold mining trommel and perfect for those looking to step up their gold mining and prospecting game. The real question on our minds is: can you get more gold for less effort this way, or through electronic junk mining?

[Read more...]


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