Year: 2009

Daft Punk Replica Helmet

October 13, 2009 by 12 Comments

daftpunkhelmet

For all their varied and entertaining uses, circuits and code comprise only part of the complete hacking experience. To really put your project over the top, sooner or later you’ll want to possess some physical fabrication skills. Consider the works of [Ben Heckendorn]: He’s always done a fantastic job with the electronics, but it’s the fit and finish of the enclosures that make him a legend.

“Fabrication” usually conjures images of shop tools — saws and sanders and drills — all tremendously useful skills worth learning, and easily within reach of most home shops or garages. Recently, the techniques of mold making and casting have seen something of a DIY renaissance. Mold making is nothing new, the basic concepts go back millennia, but in just the past few years the materials for extremely high-quality molds have become safer, simpler to use, and easier to acquire.

This being Halloween month, what better example of the medium than this impeccable replica helmet styled after half of the musical duo Daft Punk (a recurring theme among Hack a Day contributors), created by prop maker [Harrison Krix]. After sculpting an original master part (from common hardware store and art store materials, we might add), a one-piece flexible mold is built up from silicone, which captures every minute detail, and later the helmet form is cast from a thin layer of resin. The visor is vacuum formed. A follow-up with the internal electronics build is yet to be posted, but even at this stage the shell alone is so refined it looks straight off a showroom floor. If mold making can do this for someone’s noggin, imagine what it can do for your next creative hardware project. Smooth-On, a major supplier of these materials, has a free PDF introduction and a set of tutorials on their web site.

[thanks Wolf]

Haptic Halluc 2

October 13, 2009 by 7 Comments

[youtube=http://www.youtube.com/watch?v=E4UKXyPlO8Q]

We can not express the childlike glee that we experienced watching this video. We want so badly to have one of these setups. What you are seeing is a half dome projected cockpit with two haptic controllers in the style of a delta robot. This is controlling the Halluc robot which is a hybrid wheeled octopod. The dome can and has been done at home fairly simply, and we suspect that you guys could come up with some similar delta controllers. So who wants to build one and donate it to hackaday?

[via BotJunkie]

How To Populate A Surface Mount PCB

October 13, 2009 by 19 Comments

Reflow_08

Let’s face it friends, everything is moving toward surface mount components. We’ve seen quite a few features here that cover using stencils to populate boards and using ovens to reflow. [Oleg] has put together a tutorial on the process he uses to populate and reflow his own boards.

[Oleg] is the creator of the USB Isolator and therefore has a need to frequently populate the same board. He’s using an acrylic frame that fits the PCB perfectly to hold it in place so that paste and be applied right up to the edges of the board. He ordered a laser cut Kapton stencil for applying the solder. The paste is squeegeed into the stencil holes, the stencil is removed, and parts are placed with tweezers and a steady hand. For the final step, the boards go into an old toaster oven for reflow.

[Oleg] uses temperature marker on his boards to monitor the progress of the reflow. This marker is basically a crayon that begins to melt at a specific temperature. When the board has cooled, the melted mark can be scraped away or removed with alcohol.

Of course this is only really useful if you have a bunch of high-quality boards to populate. But with the relatively low cost of getting professionally made boards we think the need for this type of assembly process is on the rise.

DIY Dyson Vac Hack

October 13, 2009 by 15 Comments

cyclone

[James Dyson] may have built eleventy billion prototypes to perfect his famous cyclonic vacuum, but sometimes just one will do the trick.

A cyclonic separator is used in workshops to keep larger cruft out of the dust collection system. The airflow inside a separator creates a vortex that flings heavier bits and particles to the periphery of the chamber, where they settle out the bottom, while relatively clean air escapes the vacuum port at the top. This makes for fewer filter changes and a more consistent pull from the vacuum.

You can go buy a fancy professionally-made separator, but [neorazz] shows how to create one from an assemblage of PVC fittings and a five gallon bucket. The design may lack the power and slick design of the big units, but for garage hack use this may be all you ever need. They demonstrate it to be about 95% effective, and it’s very simple to make. A prior cyclonic separator hack appeared a bit more work-intensive, but the principle is all the same. It all comes down to what skills you possess and what parts you have on hand.

A Different Breed Of Camera Controllers?

October 13, 2009 by 6 Comments

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We’ve covered almost every way possible to remotely control a camera setup, from lasers, to Lego, to doorbells, and even having a Nintendo DS run the show. But at the end of the day, what if you want something that’s small, simple, has amazing flexibility for future additions, and most importantly doesn’t take away your favorite game system. [Whiternoise] wrote up an extremely detailed guide on getting an AVR to control your camera. We like the clean look the final product has, and the large amount of possible add-ons is a major plus. What do you look for in a cheap multi-function wireless camera controller?

ITunes LP: There’s A Hack For That

October 12, 2009 by 8 Comments

fantasia

One of the most-hyped features of iTunes version 9 is the addition of “iTunes LP,” which aims to recreate the classic record album experience with artwork and photos, lyrics, and liner notes — provided, of course, that you can pony up the purported $10,000 for production and you’re not one of those filthy indie labels.

Almost immediately upon its release, folks set about dismantling the iTunes LP format and found that it largely consists of an unprotected combination of HTML, CSS and JavaScript files. Such information is now scattered about the web, but a new site, iTunesLP.net, is jockeying to be the one-stop shop both for LP creation tutorials and for fan-made LP downloads (sans the copyrighted music tracks — bring your own). The first LP available for download there is [Walt Disney]’s 1957 release of Fantasia, faithfully reproducing the original 24-page color program in all its politically incorrect glory. Check it out…quickly, before Apple and Disney lay the smack down.

Take The Python Challenge

October 12, 2009 by 24 Comments

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It’s hard to believe that we haven’t covered this one before. If you enjoyed out Barcode challenges from last week, perhaps now is the time for you to take the Python Challenge. We made it through the first 18 levels about a year back but with a total of 33 levels we’re not even close to being finished.

This is an excellent opportunity to learn Python if you’ve never tried it, or test your skills if you’ve already got them. We’d suggest using IDLE which is available as part of the Python language download. Because Python is an interpreted language, IDLE allows you to try out each line of the code you are writing and add it to your program as you get different sections working.

The levels start out fairly easy and require some sniffing around, such as looking at the source code, and dissecting images with Python’s various libraries. As you pass each level, you will be granted access to the Python Challenge forums in order to see how others solved the level. By solving each level and then seeing what different solutions entail you grow your knowledge of the language and reinforce your understanding of how to use it.