After Eight-Month Break, Deep Space Network Reconnects With Voyager 2

November 12, 2020 by Dan Maloney 48 Comments

When the news broke recently that communications had finally been re-established with Voyager 2, I felt a momentary surge of panic. I’ve literally been following the Voyager missions since the twin space probes launched back in 1977, and I’ve been dreading the inevitable day when the last little bit of plutonium in their radioisotope thermal generators decays to the point that they’re no longer able to talk to us, and they go silent in the abyss of interstellar space. According to these headlines, Voyager 2 had stopped communicating for eight months — could this be a quick nap before the final sleep?

Thankfully, no. It turns out that the recent blackout to our most distant outpost of human engineering was completely expected, and completely Earth-side. Upgrades and maintenance were performed on the Deep Space Network antennas that are needed to talk to Voyager. But that left me with a question: What about the rest of the DSN? Could they have not picked up the slack and kept us in touch with Voyager as it sails through interstellar space? The answer to that is an interesting combination of RF engineering and orbital dynamics.

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Quick And Dirty Trebuchet Flings Mashed Potato

November 12, 2020 by Lewin Day 9 Comments

Thanksgiving is just round the corner and [mrak_ripple] was worried about serving food under social distancing conditions. Rather than bother with standard best practice, he chose to take a more exciting route – flinging side dishes with miniature siege weaponry. (Video, embedded below.)

The mashed potato trebuchet is a build in the modern style, relying on 8020 aluminium extrusion to allow for quick and easy assembly. It also takes advantage of what appears to be a heavy duty laser cutter, which creates strong steel brackets to hold everything together. The launcher cup to hold the mash is a 3D printed part, created in resin and held on the end of the arm with duct tape, since appropriate bolts didn’t fall to hand.

In the end, repeatability was a struggle, and we suspect the trebuchet won’t actually do food service on the holiday itself. However, it could certainly make for a fun game after dinner, seeing who can get the most mash onto a willing target. We’d love to see a mash cannon too, so if you’ve built one, drop us a line. Of course, if you’re into weirder, high performance designs, the flywheel trebuchet may be more your speed. Video after the break.

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Really Useful Robot

November 12, 2020 by Bryan Cockfield 8 Comments

[James Bruton] is an impressive roboticist, building all kinds of robots from tracked, exploring robots to Boston Dynamics-esque legged robots. However, many of the robots are proof-of-concept builds that explore machine learning, computer vision, or unique movements and characteristics. This latest build make use of everything he’s learned from building those but strives to be useful on a day-to-day basis as well, and is part of the beginning of a series he is doing on building a Really Useful Robot. (Video, embedded below.)

While the robot isn’t quite finished yet, his first video in this series explores the idea behind the build and the construction of the base of the robot itself. He wants this robot to be able to navigate its environment but also carry out instructions such as retrieving a small object from a table. For that it needs a heavy base which is built from large 3D-printed panels with two brushless motors with encoders for driving the custom wheels, along with a suspension built from casters and a special hinge. Also included in the base is an Nvidia Jetson for running the robot, and also handling some heavy lifting tasks such as image recognition.

As of this writing, [James] has also released his second video in the series which goes into detail about the mapping and navigation functions of the robots, and we’re excited to see the finished product. Of course, if you want to see some of [James]’s other projects be sure to check out his tracked rover or his investigations into legged robots.

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Homebrew Slide Rule Gets Back To Mathematical Basics

November 11, 2020 by Dan Maloney 49 Comments

In the grand scheme of things, it really wasn’t all that long ago that a slide rule was part of an engineer’s every day equipment. Long before electronic calculators came along, a couple of sticks of wood inscribed with accurate scales was all it took to do everything from simple multiplication to logarithms and trig functions.

While finding a slide rule these days isn’t impossible, it’s still not exactly easy, and buying one off the shelf isn’t as fun or as instructive as building one yourself. [JavierL90]’s slide rule build started, ironically enough, on the computer, with a Python program designed to graphically plot the various scales needed for the fixed sections of the slide rules (the “stators”) and the moving bit (the “slide”). His first throught was to laser-engrave the scales, but the route of printing them onto self-adhesive vinyl stock proved to be easier.

With the scale squared away, work turned to the mechanism itself. He chose walnut for the wood, aluminum for the brackets, and a 3D-printed frame holding a thin acrylic window for the sliding cursor. The woodworking is simple but well-done, as is the metalwork. We especially like the method used to create the cursor line — a simple line scored into the acrylic with a razor, which was then filled with red inks. The assembled slide rule is a thing of beauty, looking for all the world like a commercial model, especially when decked out with its custom faux leather carry case.

We have to admit that the use of a slide rule is a life skill that passed us by, but seeing this puts us in the mood for another try. We might have to start really, really simple and work up from there.

Aircraft Radio Bares All

November 11, 2020 by Al Williams 9 Comments

There is a certain charm to older electronics gear. Heavy metal chassis and obviously hand-wired harness can be a work of art even if they would be economically impractical for most modern gear. Watching [msylvain59’s] tear down of a Collins 51R VOR receiver is a good example of that. The construction looks so solid.

If you aren’t familiar with VOR, it stands for VHF omnidirectional range and allows airplanes to tune into a fixed ground-based beacon and determine its heading in relation to the beacon. In some cases, it can also calculate distance.

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Rotary Plotter Draws On Bottles

November 11, 2020 by Lewin Day 10 Comments

A pen plotter is often the first experience many ambitious makers have of the world of Computer Numerical Control, or CNC. While they typically operate on flat stock, with the right build, they can be designed to draw on curved surfaces, too – as [tuenhidiy] demonstrates with this rotary bottle plotter.

The plotter uses shafts salvaged from an old printer to act as the rollers for the bottle to be drawn upon, turned by a pair of stepper motors. X and Z axes are created out of two CD drive mechanisms – a popular way to build two linear axes on the cheap. The hardware is controlled by GRBL, running on an Arduino Uno kitted out with a CNC shield to handle the necessary I/O.

The build is somewhat limited to by the short range of its X axis, which prevents the plotter from easily drawing on a full-size bottle label or can. However, this could easily be fixed with some upgrades and extra steppers if so desired. As a home build, it’s a great way to learn about the CNC techniques required to work with curved surfaces effectively. Video after the break.

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Teensy Controller For Powerful CNCs

November 11, 2020 by Adam Zeloof 44 Comments

It seems like every year, it gets a bit easier to build your own CNC. From the Enhanced Machine Controller (EMC) project of the early 1990s to Arduinos running Grbl in the late 2000s, the open source community has moved ahead in leaps and bounds. Grbl is at its core firmware that interprets G-code and commands stepper motors, usually to move a tool head in such a way as to make something. Tons of systems have been built around it, including early Makerbot printers.

Its also spawned a plethora of other projects (the Grbl GitHib repo has 2,400 forks!), including a 32-bit flavor called grblHAL. This version is at the heart of a fantastic CNC controller board developed by [Phill Barrett]. Ditching the Arduino for a more powerful Teensy 4.1, [Phil]’s controller supports full five-axis control, variable frequency drive spindles, dust extractor control, and flood and mist coolant control. It can run at blazing stepping rates of up to 160 kHz (standard Grbl on an Arduino hits 30 kHz) and can be assembled with either a USB or Ethernet interface.

There’s no shortage of interesting Grbl-based machines out there — including a revamped Atari plotter and a three-axis rotary CNC (shameless plug for the author’s own project) but it’s always exciting to see new hardware developed that will undoubtedly find its way into the next generation of a family of projects. We can’t wait to see what comes next!