A person putting a screw into a CNC spoil board on the left of the image. Their drill is chartreuse and black. Clamps hold a rectangular board down at all four corners. The spindle of the CNC is just visible on the right hand side of the image.

Workholding Options For The Beginner CNC Operator

Designing a file to cut on a CNC is only part of the process. You also have to keep it in place while the machine does its work. [Garrett Fromme] walks us through five different work holding techniques.

Since every project is different and stock material can vary from thin veneer to much larger pieces, there’s no one right work holding method for every project, and not all methods are applicable to all materials. A vise is great for small projects that need to be held very securely and won’t be damaged, vacuum tables can make switching pieces quick in a production environment, fasteners will hold a piece securely at the expense of your spoil board, clamps are fairly versatile but fiddly to setup, and tape and CA glue are quick but require more consumables.

[Fromme] does a quick demonstration of setups with these different methods and their limitations, which is a great place to start for the beginner CNC operator. Just like 3D printers, CNCs are a far cry from the replicators in Star Trek that can automagically create what you ask it to, but proper workholding lets you waste less material and operate the machine more safely.

Our own [Elliot Williams] had a look at how CNCs aren’t as automated as you think. If you do need some CNC clamps, you might try these printable parametric clamps, or if you want something more beautiful, give these metal toe clamps a go.

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Automatic Garbage Can Keeps Cooking Cleaner

Over the last decade or so, we’ve been inundated with appliances with wireless or “smart” technology that is often of dubious utility. No one really needs a tablet in their refrigerator or Wi-Fi on their coffee maker. A less glamorous kitchen appliance that actually might benefit from some automation and connectivity is the garbage can, or “bin” for those speaking the Queen’s English, and [Mellow_Labs] is here to show off just how to get that done with this automatic garbage can lid.

As he explains, the real impetus behind this build is to not have to touch a dirty lid while cooking to avoid having to take time to wash one’s hands again afterwards. There are a few other design criteria as well; it has to be roommate-approved so nothing permanently attached to the lid, overly complicated, or with an unnecessary amount of wires or other fixtures. A servo with an extension sits on the lid itself, and when activated forces the lid open. A distance sensor provides basic gesture recognition and a microcontroller with wireless connectivity controls both and provides home automation integration as well. With a 3D printed case that includes a quick disconnect function for easy cleaning of the lid, the build was ready to be put into service.

The first iteration used an infrared distance sensor, but placing it by an open window caused it to continuously open and close since sunlight has the same wavelengths of light the sensor is tuned for. A quick swap with an ultrasonic sensor solved the problem, and the garbage can is working flawlessly in the kitchen now. Another appliance that is generally not targeted by off-the-shelf automation solutions is the range fume hood, but another build tackled that problem a while back.

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A fast-looking hand plays a reaction time game.

2024 Tiny Games Challenge: Improving Reaction Time

What lies at the heart of many games? In a sense, it’s your response time, which is a function of hand-eye coordination. Although the 2024 Business Card Challenge has come to a close, [gokux] tends to go small anyway, and has taken their miniature approach to the Tiny Games Challenge with this awesome little reaction time game.

It’s basically whack-a-mole, but instead of striking down fuzzy puppets, you get fast and furious on big buttons that light up. Press any button to start, and there is a 3-2-1 countdown to get you geared up for action. Once the screen says ‘GO’, you’re off to the races. Each of the four buttons will light up in random order, and your overall response time is taken as the average of these four.

While there are many microcontrollers that would work here, [gokux] chose the Seeed Studio Xiao ESP32-C3. If you want to make one of these for yourself, there are excellent build instructions waiting for you. Be sure to check it out in action after the break. Oh, and be sure to let [gokux] know if you can beat 220 ms.

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Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Key Cap Map

So, [zyumbik]’s trademark seems to be sexing things up, and the Artsey layout did not escape their gaze. This is the Sexy Artsey. Let’s back up a bit.

A pink and purple 10-key keyboard with a rotary encoder, spikes, and a custom area with LEGO attached.
Image by [zyumbik] via reddit
Artsey is a keyboard layout for chording, and this keyboard is built for it. It’s a one-handed keyboard meant for pressing multiple keys at a time to produce each character. With some use, [zyumbik] discovered that the Taipo layout might be a better fit, so there are currently some elements of both.

If you’d like to make this adorable keyboard, everything is waiting for you to download, including files for various thingamabobs you can stick on the side there where the rainbow is now. There’s also a groovy flower version of the knob.

Controller-wise, you can use a Seeed Studio Xiao in either BLE or RP2040 format, or the Waveshare RP2040 Zero. The firmware is written in ZMK.

Remember the death metal macropad? (Who could forget that tentacled nightmare?) This is the same creator. Kind of hard to believe, innit? Well, except for the spikes. Apparently they’re for thumb discipline.

Via reddit

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Could Carbon Fiber Be The New Asbestos?

Could carbon fiber inflict the same kind of damage on the human body as asbestos? That’s the question which [Nathan] found himself struggling with after taking a look at carbon fiber-reinforced filament under a microscope, revealing a sight that brings to mind fibrous asbestos samples. Considering the absolutely horrifying impact that asbestos exposure can have, this is a totally pertinent question to ask. Fortunately, scientific studies have already been performed on this topic.

Example SEM and TEM images of the released particles following the rupture of CFRP cables in the tensile strength test. (Credit: Jing Wang et al, Journal of Nanobiotechnology, 2017)
Example SEM and TEM images of the released particles following the rupture of CFRP cables in the tensile strength test. (Credit: Jing Wang et al, Journal of Nanobiotechnology, 2017)

While [Nathan] demonstrated that the small lengths of carbon fiber (CF) contained in some FDM filaments love to get stuck in your skin and remain there even after washing one’s hands repeatedly, the aspect that makes asbestos such a hazard is that the mineral fibers are easily respirable due to their size. It is this property which allows asbestos fibers to nestle deep inside the lungs, where they pierce cell membranes and cause sustained inflammation, DNA damage and all too often lung cancer or worse.

Clearly, the 0.5 to 1 mm sized CF strands in FDM filaments aren’t easily inhaled, but as described by [Jing Wang] and colleagues in a 2017 Journal of Nanobiotechnology paper, CF can easily shatter into smaller, sharper fragments through mechanical operations (cutting, sanding, etc.) which can be respirable. It is thus damaged carbon fiber, whether from CF reinforced thermal polymers or other CF-containing materials, that poses a potential health risk. This is not unlike asbestos — which when stable in-situ poses no risk, but can create respirable clouds of fibers when disturbed. When handling CF-containing materials, especially for processing, wearing an effective respirator (at least N95/P2) that is rated for filtering out asbestos fibers would thus seem to be a wise precaution.

The treacherous aspect of asbestos and kin is that diseases like lung cancer and mesothelioma are not immediately noticeable after exposure, but can take decades to develop. In the case of mesothelioma, this can be between 15 and 30 years after exposure, so protecting yourself today with a good respirator is the only way you can be relatively certain that you will not be cursing your overconfident young self by that time.

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You Can Use LEDs As Sensors, Too

LEDs are a wonderful technology. You put in a little bit of power, and you get out a wonderful amount of light. They’re efficient, cheap, and plentiful. We use them for so much!

What you might not have known is that these humble components have a secret feature, one largely undocumented in the datasheets. You can use an LED as a light source, sure, but did you know you can use one as a sensor?

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Photoresistor-based Single Pixel Camera

[Hugh] has been going back through episodes of the Hackaday podcast, and Elliot mentioned in episode 67 that it can often be inspiring to go back through the archives of Hackaday to find ideas for new projects. Well, he did just that and came across a single-pixel camera made using an infrared photodiode. He decided to try and hack together his own single-pixel camera, but this time on the cheap and using an ever simpler component – a photoresistor!

His description of the project tickled me – “I’ve used an ESP32, MicroPython, two servos, a peanut butter jar lid, a toilet paper roll, a paper towel roll, magnets and scrap wood for this version.” That’s certainly a much simpler bill of materials than the original (which was written up by Hackaday way back in 2015), which used a nice metal frame to hold everything together. However, there’s absolutely nothing wrong with improvising with things you happen to have to hand.

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