Author: Dan Maloney

3373 Articles

Get Down To The Die Level With This Internal Chip Repair

October 15, 2017 by 30 Comments

Usually, repairing a device entails replacing a defective IC with a new one. But if you’ve got young eyes and haven’t had caffeine in a week, you can also repair a defective chip package rather than replace it.

There’s no description of the incident that resulted in the pins of the QFP chip being ablated, but it looks like a physical insult like a tool dropped on the pins. [rasminoj]’s repair consisted of carefully grinding away the epoxy cap to expose the internal traces leading away from the die and soldering a flexible cable with the same pitch between the die and the PCB pads.

This isn’t just about [rasminoj]’s next-level soldering skills, although we’ll admit you’ve got to be pretty handy with a Hakko to get the results shown here. What we’re impressed with is the wherewithal to attempt a repair that requires digging into the chip casing in the first place. Most service techs would order a new board, or at best solder in a new chip. But given that the chip sports a Fanuc logo, our bet is that it’s a custom chip that would be unreasonably expensive to replace, if it’s even still in production. Where there’s a skill, there’s a way.

Need more die-level repairs? Check out this iPhone CPU repair, or this repair on a laser-decapped chip.

[via r/electronics]

Semi-Automatic Rail Gun Is A Laptop Killer

October 14, 2017 by 37 Comments

It’s huge, it’s unwieldy, and it takes 45 seconds to shoot all three rounds in its magazine. But it’s a legitimate semi-automatic railgun, and it’s pretty awesome.

Yes, it has its limits, but every new technology does, especially totally home-brew builds like this. The aptly named [NSA_listbot] has been putting a lot of work into his railgun, and this is but the most recent product of an iterative design cycle.

The principle is similar to other railguns we’ve featured before, which accelerate projectiles using rapidly pulsed electromagnets. The features list in the video below reads like a spec for a top-secret military project: field-augmented circular bore, 4.5kJ capacitor bank, and a custom Arduino Nano that’s hardened against the huge electromagnetic pulse (EMP) generated by the coils. But the interesting bits are in the mechanical design, which had to depart from standard firearms designs to handle the caseless 6 mm projectiles. The resulting receiver and magazines are entirely 3D printed. Although it packs a wallop, its cyclic rate of fire is painfully slow. We expect that’ll improve as battery and capacitor technology catches up, though.

Want to check out some more railgun builds? We’ve got them in spades — from one with $50,000 worth of caps to a wrist-mounted web-slinger.

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Not Your Typical ATX Bench PSU

October 14, 2017 by 7 Comments

We know what you’re thinking — yet another scrap PC power supply turned into a bench PSU. But look a little closer and you’ll see a nicely designed linear bench supply that just fits inside a gutted ATX case.

A lot of the items on [Medzik]’s BOM for this build are straight from the scrap bin. The aforementioned ATX supply case is one, as is the power transformer donated by a friend. Modules such as the 30V/2A regulator, the digital volt/ammeter, and a thermostat module to control the fan at higher power settings were all sourced via the usual suspects. The PSU boasts two outputs — an adjustable 0-22 volt supply, and a fixed 12-volt output. An unusual design feature is a secondary input which uses the 22-VAC supply from a Weller soldering station to give the PSU a little more oomph. This boosts the maximum output to 30 volts; one wonders why [Medzik] didn’t just source a bigger transformer, but you work with what you have sometimes. There are some nice touches, too, like custom-printed vinyl overlays for the case.

It’s a good-looking and compact unit with a decent suite of features, and you could do a lot worse when building your next bench supply. If it’s not your cup of tea though, just take your pick — tiny and yellow, built to last, or ensconced in Ultrasuede.

A Solar Freakin’ Walkway

October 13, 2017 by 22 Comments

Looking to add a little pizzazz to your back garden? Are those strings of lights hung in the trees looking a little dated? Why not try lighting your garden path with DIY solar-powered pavers?

If [jfarro]’s project looks like a miniature version of the much-touted solar freakin’ roadways concept, rest assured that there are huge differences. For one, these lighted pavers actually work — trust me on this; I live not far from the demo site for the Solar Roadways and the degree to which it underwhelms cannot be overstated. Granted, a garden path is a lot simpler to engineer than a road, but many of the challenges remain.

Using recycled glass blocks that are usually reserved for walls and windows, [jfarro] figured out how to attach Neopixel rings to the underside and waterproof them with a silicone conformal coating. The 12 lighted pavers he built draw considerable current, so a 45-watt solar array with charge controller and battery were installed to power the pavers. An Arduino and a motion sensor control the light show when someone approaches; more complicated programs are planned.

Hats off the [jfarro] for taking on a project like this. We don’t often see builds where electrical engineering meets civil engineering, and even on a small scale, dealing with dirt, stone, and water presents quite a few challenges. Here’s hoping his project lasts longer than the Solar Roadways project did.

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A Raspberry Pi Rain Man In The Making

October 13, 2017 by 11 Comments

We see a lot of Raspberry Pis used to play games, but this is something entirely different from the latest RetroPie build. This Raspberry Pi is learning how to read playing cards, with the goal of becoming the ultimate card counting blackjack player.

If [Taxi-guy] hasn’t named his project Rain Man, we humbly suggest that he does so. Because a Pi that can count into a six-deck shoe would be quite a thing, even though it would never be allowed anywhere near a casino. Hurdle number one in counting cards is reading them, and [Taxi-guy] has done a solid job of leveraging the power of OpenCV on a Pi 3 for the task. His description in the video below is very detailed, but the approach is simple: find the cards in a PiCam image of the playing field using a combination of thresholding and contouring. Then, with the cards isolated, compare the rank and suit in the upper left corner of the rotated card image to prototype images to identify the card. The Pi provides enough horsepower to quickly identify an arbitrary number of non-overlapping cards; we assume [Taxi-guy] will have to address overlapping cards and decks that use different fonts at some point.

We’re keen to see this Pi playing blackjack someday. As he’s coding that up, he may want to look at algorithmic approaches to blackjack strategies, and the real odds of beating the house.

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Nematoduino: A Roundworm Neural Model On An Arduino

October 13, 2017 by 13 Comments

When it comes to building a neural network to simulate complex behavior, Arduino isn’t exactly the first platform that springs to mind. But when your goal is to model the behavior of an organism with only a handful of neurons, the constraints presented by an Arduino start to make sense.

It may be the most important non-segmented worm you’ve never heard of, but Caenorhabditis elegans, mercifully abbreviated C. elegans, is an important model organism for neurobiology, having had its entire nervous system mapped in 2012. [Nathan Griffith] used this “connectome” to simulate a subset of the diminutive nematode’s behaviors, specifically movements toward attractants and away from obstacles. Riding atop a small robot chassis, the Arduino sends signals to the motors when the model determines it’s time to fire the virtual worm’s muscles. An ultrasonic sensor stands in for the “nose touch” neurons of the real worm, and when the model is not busy avoiding a touch, it’s actively seeking something to eat using the “chemotaxis” behavior. The model is up on GitHub and [Nathan] hopes it provides an approachable platform for would-be neuroroboticists.

This isn’t the first time someone has modeled the nematode’s connectome in silico, but kudos to [Nathan] for accomplishing it within the constraints an Arduino presents.

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Propane-Powered Plasma Rifle

October 12, 2017 by 34 Comments

It may not be a “phased plasma rifle in the 40-watt range,” and it doesn’t even use plasma in the strict definition, but it’s pretty cool nonetheless. It’s a propane-powered bottle-launching rifle, and it looks like a lot of fun.

[NighthawkInLight] sure likes things that go pop, like his watermelon-wasting air-powered cannon and cheesy-poof pop gun. This one has a little more oomph to it, powered as it is by a propane torch. The principle is simple: fill a soda bottle with propane, ignite the gas, fun ensues. The details are a little more subtle, though, and allowances need to be made to keep back pressure from preventing the projectile from filling with fuel. [NighthawkInLight] overcomes this with some clever machining of the barrel. The final production version in the video below is needlessly but delightfully complex, with a wooden stock and a coil of clear vinyl tubing helical plasma accumulator before the barrel; the last bit is just for show, and we have to admit that it looks pretty good.

Unless you count the pro tip on using CPVC pipe to make custom fittings, this one is nothing but fun. But we don’t have a problem with that.

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