How To Build With Acrylic Using The Tools You Have

July 26, 2021 by Tom Nardi 8 Comments

In a perfect world, we’d all have laser cutters and could pop intricate designs out of acrylic sheets with just a few clicks of the mouse. But in reality, most of us have to make do with the pedestrian tools we have at hand. For many, that might even mean everything has to be done by hand. Luckily, [Eric Strebel] has been working on a series of videos that cover how you can make professional looking parts out of acrylic using a wide array of common tools.

Solvent welding hand-cut pieces of acrylic.

The first video demonstrates how a simple cube can be constructed by a band saw, a table saw, and if need be, with hand tools. You might think the two power saws would have similar results, but as [Eric] explains, the table saw ends up being far more accurate and requires less post-processing to get a smooth edge. Ideally you’d run the cut pieces through a router to bevel them, but that’s a tall order for many home gamers.

As for the hand tool approach, scoring and snapping the sheets ends up making a surprisingly clean break that can actually be cleaner than the edge you’d get with a power tool. No matter how you cut them, [Eric] shows the proper way to apply the water-like solvent to your acrylic pieces to create a strong and visually attractive bond.

The next video in the series covers more advanced techniques that can still be pulled off without a top-of-the-line workshop. Sure the water-cooled acrylic bender he has is pretty slick, but if you can’t afford the $100 USD gadget, he shows you how to get similar results with an old toaster oven that you can pick up from the thrift store or even the side of the road. With some hand-made jigs and molds, you can warp and flex the heated plastic into whatever shape your project needs. Combining the tips from both videos, you might be surprised at what can be created with little more than a ruler, some hot air, and the appropriate techniques.

These are just the latest in a long line of fantastic videos that [Eric Strebel] has produced about at-home design and fabrication. Whether its making a two part silicone mold or creating functional prototypes out of foam board, there’s an excellent chance that he’s covered a topic you’ve wanted to learn more about.

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Portable GPS Time Server Powered By The ESP8266

July 25, 2021 by Tom Nardi 31 Comments

Most Hackaday readers will be familiar with the idea of a network time server; a magical box nestled away in some distant data center that runs the Network Time Protocol (NTP) and allows us to conveniently synchronize the clocks in our computers and gadgets. Particularly eager clock watchers can actually rig up their own NTP server for their personal use, and if you’re a true time aficionado like [Cristiano Monteiro], you might be interested in the portable GPS-controlled time server he recently put together.

The heart of the build is a NEO-6M GPS module which features a dedicated pulse per second (PPS) pin. The ESP8266 combines the timestamp from the GPS messages and the PPS signal to synchronize itself with the atomic clock aboard the orbiting satellite. To prevent the system from drifting too far out of sync when it doesn’t have a lock on the GPS signal, [Cristiano] is using a DS3231 I2C real-time clock module that features a high accuracy temperature-compensated crystal oscillator (TCXO).

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Dominate Video Calls With Game Boy Camera Webcam

July 25, 2021 by Tom Nardi 12 Comments

We can’t promise it will all be positive, but there’s no question you’ll be getting plenty of attention when you join a video call using the Game Boy Camera. Assuming they recognize you, anyway. The resolution and video quality of the 1998 toy certainly hasn’t aged very well, and that’s before it gets compressed and sent over the Internet.

From a technical standpoint, this one is actually pretty simple, if rather convoluted. [RetroGameCouch] hasn’t modified the Game Boy Camera in any way, he’s just connected it to the Super Game Boy, which in turn is slotted into a Super Nintendo. From there the video output of the SNES is passed through an HDMI converter, and finally terminates in a cheap HDMI capture device. His particular SNES has been modified with component video, but on the stock hardware you’ll have to be content with composite.

The end result of all these adapters and cables is that the live feed from the Game Boy Camera, complete with the Super Game Boy’s on-screen border, is available on the computer as a standard USB video device that can be used with whatever program you wish. If you’re more interested in recovering still images, we’ve recently seen a project that lets you pull images from the Game Boy Camera over WiFi.

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ESP8266 Adds WiFi Logging To IKEA’s Air Quality Sensor

July 24, 2021 by Tom Nardi 38 Comments

Introduced back in June, the IKEA VINDRIKTNING is a $12 USD sensor that uses colored LEDs to indicate the relative air quality in your home depending on how many particles it sucks up. Looking to improve on this simplistic interface, [Sören Beye] tacked an ESP8266 to the board so it can broadcast sensor readings out over MQTT.

Just three wires link the ESP8266 to the PCB.

While some of us would have been tempted to gut the VINDRIKTNING and attach its particle sensor directly to the ESP8266, the approach [Sören] has used is actually quite elegant. Rather than replacing IKEA’s electronics, the microcontroller is simply listening in on the UART communications between the sensor and the original controller. This not only preserves the stock functionality of the VINDRIKTNING, but simplifies the code as the ESP doesn’t need to do nearly as much.

All you need to do if you want to perform this modification is solder a couple wires to convenient test pads on the VINDRIKTNING board, then flash the firmware (or write your own version), and you’re good to go. There’s plenty of room inside the case for the ESP8266, though you may want to tape it down so it doesn’t impact air flow.

While not required, [Sören] also recommends making a small modification to the VINDRIKTNING which makes it a bit quieter. Apparently the 5 V fan inside the sensor is occasionally revved up by the original controller, rather than kept at a continuous level that you can mentally tune out. But by attaching the sensor’s fan to the ESP8266’s 3.3 V pin, it will run continuously at a lower speed.

We’ve seen custom firmware for IKEA products before, but this approach, which keeps the device’s functionality intact regardless of what’s been flashed to the secondary microcontroller, is particularly appealing for those of us who can’t seem to keep the gremlins out of our code.

[Thanks to nexgensri for the tip.]

New Privacy Policy Gets Audacity Back On Track

July 23, 2021 by Tom Nardi 29 Comments

Regular readers will likely be aware of the considerable debate over changes being made to the free and open source audio editor Audacity by the project’s new owners, Muse Group. The company says their goal is to modernize the 20 year old GPLv2 program and bring it to a larger audience, but many in the community have questioned whether the new managers really understand the free software ethos. An already precarious situation has only been made worse by a series of PR blunders Muse Group has made over the last several months.

But for a change, it seems things might be moving in the right direction. In a recent post to Audacity’s GitHub repository, Muse Group unveiled the revised version of their much maligned Privacy Policy. The announcement also came with an admission that many of the key elements from the draft version of the Privacy Policy were poorly worded and confusing. It seems much of the problem can be attributed to an over-analysis of the situation; with the company inserting provocative boilerplate protections (such as a clause saying users must be over the age of 13) that simply weren’t necessary.

Ultimately, the new Privacy Policy bears little resemblance to the earlier draft. Which objectively, is a good thing. But it’s still difficult to understand why Muse Group publicly posted such a poorly constructed version of the document in the first place. Project lead Martin Keary, better known online as Tantacrul, says the team had to consult with various legal teams before they could release the revised policy. That sounds reasonable enough, but why where these same teams not consulted before releasing such a spectacularly ill-conceived draft?

The new Privacy Policy makes it clear that Audacity won’t be collecting any user data, and what little personally identifiable information Muse Group gets from the application when it automatically checks for an update (namely, the client’s IP address) isn’t being stored. It’s further explained in the GitHub post that the automatic update feature only applies to official binary builds of Audacity, meaning it will be disabled for Linux users who install it through their distribution’s package repository. The clause about working with unnamed law enforcement agencies has been deleted, as has the particularly troubling age requirement.

Credit where credit is due. Muse Group promised to revise their plans for adding telemetry to Audacity, and judging by the new Privacy Policy, it seems they’ve done an admirable job of addressing all of the issues brought up by the community. Those worried their FOSS audio editor of choice would start spying on them can rest easy. Unfortunately the issue of Audacity’s inflammatory Contributor License Agreement (CLA) has yet to be resolved, meaning recently christened forks of the audio editor dedicated to preserving its GPLv2 lineage are unlikely to stand down anytime soon.

New Video Series: Designing With Complex Geometry

July 22, 2021 by Tom Nardi 17 Comments

Whether it’s a 3D printed robot chassis or a stained glass window, looking at a completed object and trying to understand how it was designed and put together can be intimidating. But upon closer examination, you can often identify the repeating shapes and substructures that were combined to create the final piece. Soon you might find that the design that seemed incredibly intricate when taken as a whole is actually an amalgamation of simple geometric elements.

This skill, the ability to see an object for its principle components, is just as important for designing new objects as it is for understanding existing ones. As James McBennett explains in his HackadayU course Designing with Complex Geometry, if you want to master computer-aided design (CAD) and start creating your own intricate designs, you’d do well to start with a toolbox of relatively straightforward geometric primitives that you can quickly modify and reuse. With time, your bag of tricks will be overflowing with parametric structures that can be reshaped on the fly to fit into whatever you’re currently working on.

His tool of choice is Grasshopper, a visual programming language that’s part of Rhino. Designs are created using an interface reminiscent of Node-RED or even GNU Radio, with each interconnected block representing a primitive shape or function that can be configured through static variables, interactive sliders, conditional operations, and even mathematical expressions. By linking these modules together complex structures can be generated and manipulated programmatically, greatly reducing the time and effort required compared to a manual approach.

As with many powerful tools, there’s certainly a learning curve for Grasshopper. But over the course of this five part series, James does a great job of breaking things down into easily digestible pieces that build onto each other. By the final class you’ll be dealing with physics and pushing your designs into the third dimension, producing elaborate designs with almost biological qualities.

Of course, Rhino isn’t for everyone. The $995 program is closed source and officially only runs on Windows and Mac OS. But the modular design concepts that James introduces, as well as the technique of looking at large complex objects as a collection of substructures, can be applied to other parametric CAD packages such as FreeCAD and OpenSCAD.

Designing with Complex Geometry is just one of the incredible courses offered through HackadayU, our pay-as-you-wish grad school for hardware hackers. From drones to quantum computing, the current list of courses has something for everyone.

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Lord Kelvin’s Contraption Turns Drips Into Sparks

July 22, 2021 by Tom Nardi 21 Comments

It’s easy to think that devices which generate thousands of volts of electricity must involve relatively modern technology, but the fact is, machines capable of firing sparks through open air predate Edison’s light bulb. Which means that recreating them with modern tools, construction techniques, and part availability, is probably a lot easier than most people realize. The fascinating machine [Jay Bowles] put together for his latest Plasma Channel video is a perfect example, as it’s capable of developing 6,000 volts without any electronic components.

Now as clever as [Jay] might be, he can’t take credit for the idea on this one. That honor goes to Lord Kelvin, who came up with this particular style of electrostatic generator back in 1867. Alternately called “Kelvin water dropper” or “Lord Kelvin’s Thunderstorm”, the machine is able to produce a high voltage charge from falling water without using any moving parts.

Diverging streams means a charge is building up.

Our very own [Steven Dufresne] wrote an in-depth look at how these devices operate, but the short version is that a negative and positive charge is built up in two sets of metallic inductor rings and buckets, with the stream of water itself acting as a sort of wire to carry the charge up to the overhead water reservoir. As [Jay] demonstrates the video, you’ll know things are working when the streams of water become attracted to the inductors they are passing through.

Rather than connecting a separate spark gap up to the water “receivers” on the bottom of his water dropper, [Jay] found the handles on the metal mugs he’s using worked just as well. By moving the mugs closer and farther away he can adjust the gap, and a second adjustment lets him move the vertical position of the inductors. It sounds like it takes some fiddling to get everything in position, but once it’s working, the whole thing is very impressive.

Of course if you’re looking to get serious with high voltage experiments, you’ll want to upgrade to some less whimsical equipment pretty quickly. Luckily, [Jay] has shown that putting together a reliable HV supply doesn’t need to be expensive or complicated.

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