Rocket Lab Sets Their Sights On Rapid Reusability

August 22, 2019 by Tom Nardi 24 Comments

Not so very long ago, orbital rockets simply didn’t get reused. After their propellants were expended on the journey to orbit, they petered out and fell back down into the ocean where they were obliterated on impact. Rockets were disposable because, as far as anyone could tell, building another one was cheaper and easier than trying to reuse them. The Space Shuttle had proved that reuse of a spacecraft and its booster was possible, but the promised benefits of reduced cost and higher launch cadence never materialized. If anything, the Space Shuttle was often considered proof that reusability made more sense on paper than it did in the real-world.

Rocket Lab CEO Peter Beck with Electron rocket

But that was before SpaceX started routinely landing and reflying the first stage of their Falcon 9 booster. Nobody outside the company really knows how much money is being saved by reuse, but there’s no denying the turn-around time from landing to reflight is getting progressively shorter. Moreover, by performing up to three flights on the same booster, SpaceX is demonstrating a launch cadence that is simply unmatched in the industry.

So it should come as no surprise to find that other launch providers are feeling the pressure to develop their own reusability programs. The latest to announce their intent to recover and eventually refly their vehicle is Rocket Lab, despite CEO Peter Beck’s admission that he was originally against the idea. He’s certainly changed his tune. With data collected over the last several flights the company now believes they have a reusability plan that’s compatible with the unique limitations of their diminutive Electron launch vehicle.

According to Beck, the goal isn’t necessarily to save money. During his presentation at the Small Satellite Conference in Utah, he explained that what they’re really going after is an increase in flight frequency. Right now they can build and fly an Electron every month, and while they eventually hope to produce a rocket a week, even a single reuse per core would have a huge impact on their annual launch capability:

If we can get these systems up on orbit quickly and reliably and frequently, we can innovate a lot more and create a lot more opportunities. So launch frequency is really the main driver for why Electron is going reusable. In time, hopefully we can obviously reduce prices as well. But the fundamental reason we’re doing this is launch frequency. Even if I can get the stage back once, I’ve effectively doubled my production ratio.

But, there’s a catch. Electron is too small to support the addition of landing legs and doesn’t have the excess propellants to use its engines during descent. Put simply, the tiny rocket is incapable of landing itself. So Rocket Lab believes the only way to recover the Electron is by snatching it out of the air before it gets to the ground.

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Echos Of The Cold War: Nuclear-Powered Missiles Have Been Tried Before

August 20, 2019 by Tom Nardi 63 Comments

On August 8th, an experimental nuclear device exploded at a military test facility in Nyonoksa, Russia. Thirty kilometers away, radiation levels in the city of Severodvinsk reportedly peaked at twenty times normal levels for the span of a few hours. Rumors began circulating about the severity of the event, and conflicting reports regarding forced evacuations of residents from nearby villages had some media outlets drawing comparisons with the Soviet Union’s handling of the Chernobyl disaster.

Today, there remain more questions than answers surrounding what happened at the Nyonoksa facility. It’s still unclear how many people were killed or injured in the explosion, or what the next steps are for the Russian government in terms of environmental cleanup at the coastal site. The exceptionally vague explanation given by state nuclear agency Rosatom saying that the explosion “occurred during the period of work related to the engineering and technical support of isotopic power sources in a liquid propulsion system”, has done little to assuage concerns.

The consensus of global intelligence agencies is that the test was likely part of Russia’s program to develop the 9M730 Burevestnik nuclear-powered cruise missile. Better known by its NATO designation SSC-X-9 Skyfall, the missile is said to offer virtually unlimited flight range and endurance. In theory the missile could remain airborne indefinitely, ready to divert to its intended target at a moment’s notice. An effectively unlimited range also means it could take whatever unpredictable or circuitous route necessary to best avoid the air defenses of the target nation. All while traveling at near-hypersonic speeds that make interception exceptionally difficult.

Such incredible claims might sound like saber rattling, or perhaps even something out of science fiction. But in reality, the basic technology for a nuclear-powered missile was developed and successfully tested nearly sixty years ago. Let’s take a look at this relic of the Cold War, and find out how Russia may be working to resolve some of the issues that lead to it being abandoned. Continue reading “Echos Of The Cold War: Nuclear-Powered Missiles Have Been Tried Before” →

Game On With These Open Source Arduino Buzzers

August 20, 2019 by Tom Nardi 20 Comments

Planning a game of Hacker Jeopardy at your next meetup? You’re going to want some proper buzzers to complete the experience, but why buy when you can build? [Flute Systems] has released an open source DIY game buzzer system based on the Arduino that will help instantly elevate your game. Certainly beats just yelling across the room.

The design has been made to be as easily replicable as possible: as long as you’ve got access to a 3D printer to run off the enclosures for the buzzers and base station, you’ll be able to follow along no problem. The rest of the project consists of modular components put together with jumper wires and scraps of perfboard. Granted it might not be the most elegant solution, but there’s something to be said for projects that beginners and old salts alike can complete.

Each buzzer consists of an Arduino Pro Mini 3.3 V, a nRF24L01, and of course a big pushbutton on the top. Each one is powered by a 110 mAh 3.7 V LiPo battery, though [Flute Systems] notes that the current version of the buzzer can’t actually recharge it. You’ll need to pull the pack out and charge it manually once and awhile. Thankfully, the printed enclosure features a very clever twist-lock mechanism which makes it easy to open anytime you need to poke at the internals.

The base station uses the 5 V version of the Pro Mini, with a Adafruit PowerBoost 1000C to step up the voltage from its 2,000 mAh battery. Of course it also has a nRF24L01, and also adds a buzzer and twin four digit seven-segment LED displays. [Flute Systems] says you can expect about five hours of runtime for the base station.

An especially nice feature of this setup is that the eight digit display allows the base station to show the number of each button in the order it was received. So rather than just getting a display of who buzzed in first, you can see the chronological order in which all eight buttons were pressed. Coming up with clever applications for this capability is left as an exercise for the reader.

Of course, there’s more than one way to build a buzzer. If you don’t like the way [Flute Systems] did it, then check out this version that uses 900 MHz radios and an OLED to show the results.

A Friendly Reminder That You Might Be In Danger

August 19, 2019 by Tom Nardi 5 Comments

Product recalls are one of those things that most people don’t pay attention to until things get really bad. If it’s serious enough for somebody to get hurt or even die, then the media will pick it up, but most of the time they simply pass by in silence. In fact, there’s a decent chance that you own a recalled product and don’t even know it. After all, it’s not like anyone is actually watching the latest product recalls in real-time.

Well actually, there might be one guy. [Andrew Kleindolph] has created a cute and cuddly gadget using CircuitPython on the Adafruit PyPortal to display the latest release from the United States Consumer Product Safety Commission (USCPSC). In a wonderfully ironic touch, the child’s unicorn boot that the device lives in is itself a recalled product; apparently kids could pull off the “horn” and choke on it.

The PyPortal is basically built for this kind of thing, allowing you to easily whip up a display that will scrape data from whatever online source you’re willing to write the code for. All [Andrew] had to do was pair it with a battery so the boot could go mobile occasionally (we’re told they’re made for walkin’), and design some 3D printed accoutrements such as a screen bezel and charging port.

As these recalls (thankfully) don’t come out quite so fast that you need it to update more than once or twice a week, it seems like this could also be an excellent application for an Internet-connected e-ink display.

Milspec Teardown: ID-2124 Howitzer Data Display

August 19, 2019 by Tom Nardi 29 Comments

It’s time once again for another installment in “Milspec Teardown”, where we get to see what Uncle Sam spends all those defense dollars on. Battle hardened pieces of kit are always a fascinating look at what can be accomplished if money is truly no object. When engineers are given a list of requirements and effectively a blank check, you know the results are going to be worth taking a closer look.

Today, we have quite a treat indeed. Not only is this ID-2124 Howitzer Deflection-Elevation Data Display unit relatively modern (this particular specimen appears to have been pulled from service in June of 1989), but unlike other military devices we’ve looked at in the past, there’s actually a fair bit of information about it available to us lowly civilians. In a first for this ongoing series of themed teardowns, we’ll be able to compare the genuine article with the extensive documentation afforded by the ever fastidious United States Armed Forces.

For example, rather than speculate wildly as to the purpose of said device, we can read the description directly from Field Manual 6-50 “TACTICS, TECHNIQUES, AND PROCEDURES FOR THE FIELD ARTILLERY CANNON BATTERY”:

The gun assembly provides instant identification of required deflection to the gunner or elevation to the assistant gunner. The display window shows quadrant elevation or deflection information. The tenths digit shows on the QE display only when the special instruction of GUNNER’S QUADRANT is received.

From this description we can surmise that the ID-2124 is used to display critical data to be used during the aiming and firing of the weapon. Further, the small size of the device and the use of binding posts seem to indicate that it would be used remotely or temporarily. Perhaps so the crew can put some distance between themselves and the artillery piece they’re controlling.

Now that we have an idea of what the ID-2124 is and how it would be used, let’s take a closer look at what’s going on inside that olive drab aluminum enclosure.

Continue reading “Milspec Teardown: ID-2124 Howitzer Data Display” →

The Thermochromic Display You Didn’t Know You Needed

August 19, 2019 by Tom Nardi 8 Comments

We love unique ways of displaying data here at Hackaday, and this ingenious thermochromic display created by [Moritz v. Sivers] more than fits the bill. Using sheets of color changing liquid crystals and careful temperature control of the plates they’re mounted on, he’s built a giant seven-segment display that can colorfully (albeit somewhat slowly) show the current temperature and humidity.

The sheets of temperature sensitive liquid crystals are a bit like flattened out Mood Rings; they starts out black, but as heat is applied, their color cycles through vibrant reds, greens, and blues. The sheets are perhaps best known as the sort of vaguely scientific toys you might see in a museum gift shop, but here [Moritz] has put their unique properties to practical use.

To achieve the effect, he first cut each segment out of copper. The crystal sheets were applied to the segments, thanks to their handy self-stick backing, and the excess was carefully trimmed away. Each segment was then mounted to a TES1-12704 Peltier module by way of thermally conductive epoxy. TB6612FNG motor controllers and a bevy of Arduino Nano’s are used to control the Peltier modules, raising and lowering their temperature as necessary to get the desired effect.

You can see the final result in the video after the break. It’s easily one of the most attractive variations on the classic seven-segment display we’ve ever seen. In fact, we’d go as far as to say it could pass for an art installation. The idea of a device that shows the current temperature by heating itself up certainly has a thoughtful aspect to it.

This actually isn’t the first display we’ve seen that utilized this concept, though it’s by far the largest. Back in 2014 we featured a small flexible display that used nichrome wires to “print” digits on a sheet of liquid crystals.

Continue reading “The Thermochromic Display You Didn’t Know You Needed” →

Exploring The Science Behind Dirty Air Filters

August 18, 2019 by Tom Nardi 34 Comments

Obviously, if the air filters in your home HVAC system are dirty, you should change them. But exactly how dirty is dirty? [Tim Rightnour] had heard it said that if you didn’t change your filter every month or so, it could have a detrimental effect on the system’s energy consumption. Thinking that sounded suspiciously like a rumor Big Filter™ would spread to bump up their sales, he decided to collect his own data and see if there was any truth to it.

There’s a number of ways you could tackle a project like this, but [Tim] wanted to keep it relatively simple. A pressure sensor on either side of the filter should tell him how much it’s restricting the airflow, and recording the wattage of the ventilation fan would give him an idea on roughly how hard the system was working.

Now [Tim] could have got this all set up and ran it for a couple months to see the values gradually change…but who’s got time for all that? Instead, he recorded data while he switched between a clean filter, a mildly dirty one, and one that should have been taken out back and shot. Each one got 10 minutes in the system to make its impression on the sensors, including a run with no filter at all to serve as a baseline.

The findings were somewhat surprising. While there was a sizable drop in airflow when the dirty filter was installed, [Tim] found the difference between the clean filter and mildly soiled filter was almost negligible. This would seem to indicate that there’s little value in preemptively changing your filter. Counter-intuitively, he also found that the energy consumption of the ventilation fan actually dropped by nearly 50 watts when the dirty filter was installed. So much for a clean filter keeping your energy bill lower.

With today’s cheap sensors and virtually infinite storage space to hold the data from them, we’re seeing hackers find all kinds of interesting trends in everyday life. While we don’t think your air filters are spying on you, we can’t say the same for those fancy new water meters.