PlottyBot: A DrawBot That Plots A Lot

February 7, 2022 by Michael Shaub 15 Comments

Fire up those 3D printers because if you’re like us, you’ll want your own PlottyBot. Still, have a pile of “thank you notes” to write from recent winter holiday gift exchanges? Hoping to hand letter invitations to a wedding or other significant event? Need some new art to adorn your lock-down shelter or shop? It sounds like [Ben] could help you with that.

Besides being a handsomely designed desktop DrawBot, this project from [Ben] looks to have some solid software to run it, a community of makers who have tested the waters, and very detailed build instructions. Those include everything from a BOM with links for ordering parts to animated GIF assembly for the trickier steps.

If you’d like to graduate from “handwritten” cards and letters to something poster-sized are customization tips for expanded X and Y dimensions. As we’ve included in other recent articles, one caveat to mention is the current scarcity of the Raspberry Pi Zeros that PlottyBots require. But if you have one on hand or think you’ll be able to source one by the time you’ve 3D printed all the parts, it might just be the perfect time to add another bot to your family. As a heads up, this project is self-hosted on a solar-powered server, so maybe take turns reading the complete build log.

A nice bonus if you need help drawing something suitably complex to require a robot’s help, [Ben] also created MandalGaba which looks like an awesome online tool for drawings like the ones shown above.

Fluke DMM Hack Adds One Digit To Model Number

February 7, 2022 by Chris Lott 28 Comments

Among his many interests, [Dave Jones] likes test and measurement equipment. He recently posted a few videos on his EEVblog exploring the reasons why Fluke voltmeters are so expensive. In the process, he stumbled upon an interesting hack for the Fluke 77.

The Fluke 77 was introduced in 1983, and is an average responding meter in the AC modes. This model has become a de-facto standard for use in maintenance depots and labs for equipment which has very long lifespans — think military and industrial gear, for example. Many test procedures and training materials have been designed around the use of the the Fluke 77. The cost to change them when a new and better meter comes along is usually so prohibitive they might as well be cast in stone — or at least hammered into 20 pound fanfold paper by a WordStar-driven daisy-wheel printer. But for those unburdened by such legacy requirements, Fluke has the 17x series of True RMS reading meters from since the beginning of this century. These meters bear a strong visual resemblance to their siblings in the 7x family and are substantially interchangeable but for their AC measurement methods. Continue reading “Fluke DMM Hack Adds One Digit To Model Number” →

A USB interface connected to a Psion Organiser II

Arduino Nano Adds USB Interface To The Psion Organiser II

February 7, 2022 by Robin Kearey 4 Comments

Introduced in 1984, the Psion Organiser series defined the first generation of electronic organizers or PDAs (personal digital assistants). Even though these devices are now over 30 years old, the Psion Organiser scene is alive and well: with new hardware and software is still being developed by enthusiasts the world over.

One of those enthusiasts is [James Stanley], who designed and built a USB interface for the Psion Organiser II. Although a “CommsLink” module providing an RS-232 port was available back in the day, it’s become hard to find, inspiring [James] to design a completely new module based on an Arduino Nano. Hooking it up to the Psion’s data bus was a simple matter of wiring up the eight data lines to the Nano’s GPIO ports. A set of series resistors served to prevent bus contention without having to add glue logic.

Getting the software working was a bit more difficult: the Organiser’s native OPL programming language doesn’t allow the user to directly access the expansion port’s memory address, so [James] had to write a routine in HD6303 machine code to perform the read, then call that routine from OPL to display the result on the screen. Currently, the routine only supports reading data from the Arduino, but extending it to a bidirectional interface should be possible too.

Finally, [James] designed and 3D printed a neat enclosure for the Arduino-USB interface, which makes it look almost as sleek as the original CommsLink module. Perhaps with a bit of further development, this could turn into another way to connect old Psions to the internet. We’ve also featured a new type of Datapak to enhance the Organiser’s memory. Continue reading “Arduino Nano Adds USB Interface To The Psion Organiser II” →

Crimping Tools And The Cost Of Being Cheap

February 7, 2022 by Maya Posch 113 Comments

Crimp connectors provide an easy and convenient way to connect electronics while still allowing for them to be removed and swapped without having to reach for a soldering iron and desoldering wick. While browsing one’s favorite cheap shopping site, you may get the impression that all one has to do to join the world of crimp-awesome is order a $20 crimp tool and some assorted ‘JST’ and ‘DuPont’ (a Mini-PV clone) connectors to go with it. After all, it’s just a bit of metal that’s squeezed around some stripped wire. How complicated could this be?

The harsh truth is that, as ridiculous as the price tag on official JST and Mini-PV crimping tools may seem at hundreds of dollars each, they offer precise, repeatable crimps and reliable long-term stability. The same is true for genuine JST, Mini-PV and Molex connectors. The price tag for ‘saving a buck’ may end up being a lot higher than the money originally saved.

Continue reading “Crimping Tools And The Cost Of Being Cheap” →

Pick And Place Hack Chat

February 7, 2022 by Dan Maloney No comments

Join us on Wednesday, February 9 at noon Pacific for the Pick and Place Hack Chat with Chris Denney!

We in the hacker trade are pretty used to miracles — we make them all the time. But even the most jaded among us has to admit that modern PCB assembly, where components that could easily hide under a grain of sand are handled by robots, borders on witchcraft. The pick and place machines that work these wonders not only have to hit their marks accurately and precisely, but they also do it at blinding speeds and for days on end.

Luckily, even those of us who design circuits for a living and depend on PCB assembly services to realize those designs can, at least to some degree, abstract the details of the pick and place phase of the process away. But making it “just work” isn’t a trivial task, and learning a little bit about what it takes to do so can make us better designers. Plus, it’s just plain cool to watch a pick and place do its thing. And to dive a little deeper into pick and place, Chris Denney, CTO of Worthington Assembly and co-host of “Pick, Place, Podcast” will stop by the Hack Chat. If you’ve ever wondered about the inner workings of PCB assembly and the role pick and place plays in it, or if you’re looking for tips on how to optimize your layouts for pick and place, this is one you won’t want to miss!

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 9 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Continue reading “Pick And Place Hack Chat” →

Is Your Flashlight A Lumen Liar? Build A DIY Integrating Sphere

February 7, 2022 by Dave Rowntree 3 Comments

A lamp used to be simple thing: just stick a filament in a glass bulb, pass a current through it and behold! Let there be light. A bigger lamp meant a larger filament, taking more power and a larger envelope. Now we’ve moved on a bit, and it’s all about LEDs. There really isn’t such a thing as ‘just an LED,’ these are semiconductor devices, made from relatively exotic materials (OK, not just plain old silicon anyway) and there is quite a lot of variety to choose from, and a bit of complexity in selecting them.

For [Torque Test Channel] the efficiency of conversion from electrical power to radiant power (or flux) is the headline figure of interest, which prompted them to buy a bunch of lamps to compare. To do the job justice that requires what’s known in the business as an integrating sphere (aka an Ulbricht sphere), but being a specialist device, it’s a bit pricey for the home gamer. So naturally, they decided to build the thing themselves.

Coating the inside of the foam sphere took several attempts.

Firstly they did the sensible thing, and shipped off their test units to a metrology lab with the ‘proper’ equipment, to get a baseline to calibrate against. Next they set about using some fairly common materials to construct their sphere. The basic idea is quite simple; it has a uniform diffuse internal surface, which ensures that all photons emitted by a source can be measured at the appropriate measurement port, regardless of the angle they are emitted from the source. This way, the total radiated power can be determined, or at least estimated, since there will be a degree of absorption.

Anyway, after a couple of false starts with coating the internal surface, they came to the conclusion that mixing barium sulphate into the paint, and then a bit of a rub-down with sandpaper, gave the required pure white, diffuse surface.

The results from their testing, using a lux meter inserted into one of the other ports, showed a pretty good correspondence between their measured lux figure and the lab-determined lumens figure. Since one lux is defined as one lumen per square meter, they seemed to get lucky and found a consistent ten-to-one ratio between their observed value and the lab. This factor will be simply due to the physical setup of their contraption, but an encouraging result so far anyway. And what about the bottom line? Did those test units deliver their promised lumen output? It would seem that they pretty much did.

When it rains, it pours. Just a few hours ago we saw another DIY approach to building an integrating sphere, this time using a small cannonball mold of all things. Before that we hadn’t actually seen too many light measurement projects, save this old one that used the chipKIT. Continue reading “Is Your Flashlight A Lumen Liar? Build A DIY Integrating Sphere” →

Remembering The MIT Radiation Laboratory

February 7, 2022 by Chris Lott 32 Comments

Back in the late 80s, our company managed to procure the complete 28 volume MIT Radiation Laboratory (Rad Lab) series, published in 1947, for the company library. To me, these books were interesting because I like history and old technology, but I didn’t understand why everyone was so excited about the acquisition. Only a cursory glimpse at the volumes would reveal that the “circuits” these books described used vacuum tubes and their “computers” were made from mechanical linkages. This was the 1980s, and we worked with modern radar and communications systems using semiconductors, integrated circuits, and digital computers. How could these old musty books possibly be of any practical use? To my surprise, it turned out that indeed they could, and eventually I came to appreciate the excitement. I even used several of them myself over the years.

Radiation Lab? Nuclear Radar?

In the years leading up to WW2, the idea of a civilian organization of scientists that would operate independently of the military and government bureaucracies was being championed by Dr. Vannevar Bush. The military and scientists had not worked well together during the first World War, and it looked like science and technology would be playing a much bigger role in the future.

It seemed certain that America would enter the conflict eventually, and Dr Bush and others believed that a new organizational framework was called for. To that end, the National Defense Research Committee (NDRC), which later became the Office of Scientific Research and Development (OSRD) was pitched to President Roosevelt and he approved it in June of 1940.

Almost immediately, a gift fell in the lap of the new organization — the Tizard Mission which arrived in the states from the UK in Sep 1940. They brought a literal treasure chest of technical innovations from the British, who hoped that US industry’s cooperation could help them survive what looked like certain and imminent invasion. One of those treasures was the cavity magnetron, which our own Dan Maloney wrote about a few years ago.

Within a few weeks, under the guidance of young Welshman “Taffy” Bowen, they had reviewed the design and gathered up the necessary equipment to fire it up. A 10 kV anode power supply and a 1,500 gauss electromagnet were procured, and the scientists gathered at the Bell Radio Laboratories in Whippany New Jersey on Sunday, Oct. 6, 1940. They powered up the cavity magnetron and were blown away by the results — over 10 kW of RF at 3 GHz (10 cm) from something the size of a bar of soap. Continue reading “Remembering The MIT Radiation Laboratory” →