Trick From 1903 Makes An Old Monochrome TV Spit Some Colours

July 28, 2020 by 26 Comments

Its safe to say that colour television is taken for granted nowadays. Consumed by the modern marketing jargon of colour dynamic range, colour space accuracy and depth, it is easy to overlook the humble beginnings of image reproduction when simply reconstructing an image with the slightest hint of colour required some serious ingenuity and earned you a well deserved pat on the back!

[anfractuosus] revisited an old gem of a technique, first patented in 1903 and used it to successful make an old monochrome TV produce a colour image. The idea in essence, is actually similar to what cheap image sensors and LCDs still use today. Rather than relying on true RGB colour generation by individually integrating colour sources as AMOLED does, we take an easier route: Produce a simpler monochrome image where each colour pixel is physically represented by four monochrome sub-pixels, one for each colour component. Now light up each of the sub-pixels according to the colour information of your image and rely on an external colour filter array to combine and spit out the correct colours.

He first used some image processing to convert a standard colour video into the aforementioned monochrome sub-pixel representation. Next, a Bayer colour filter array was printed on some acetate sheets using an inkjet printer (the original inventors used potato starch!), which when overlaid on top of the monochrome monitor, magically result in colour output.

There are some problems associated with this technique, mainly to do with the difficulty in measuring the size of the TV pixels and then producing and perfectly aligning a filter sheet for it. You should check out how [anfractuosus] went about solving those issues.

So now you know a bit more about colour image generation, but how about colour TV transmission? Check out an earlier piece to learn more.

Continue reading “Trick From 1903 Makes An Old Monochrome TV Spit Some Colours” →

ESP32 Turned Open Source COVID-19 Contact Tracer

July 28, 2020 by 17 Comments

Over the past few months we’ve heard a lot about contact tracers which are designed to inform users if they’ve potentially come into close proximity with someone who has the virus. Generally these systems have been based on smartphone applications, but there are also hardware solutions that can operate independently for those who are unable or unwilling to install the software. Which is precisely what [Tom Bensky] has implemented using an ESP32 and a USB battery bank.

The idea is simple: the software generates a unique ID which is broadcast out by the ESP32 over Bluetooth Low Energy. Appended to that ID is a code that indicates the person’s current physical condition. There’s no centralized database, each user is expected to update their device daily with any symptoms they may be experiencing. If your tracker is blinking, that means somebody has come in close enough proximity that you should look at the collected data and see how they were feeling at the time.

It’s not a perfect system, of course, as for one thing the number of people that are willing and able to flash this firmware onto a spare ESP32 and carry the thing around with them all day is going to be extremely small. This might have filled an interesting niche if we were still going to hacker and maker cons this summer, but all of those have gone virtual anyway. That said, it’s an interesting look at how a decentralized contact tracing system can be implemented cheaply and quickly.

Another detail worth taking a look at is how [Tom] handled the user experience in his firmware. In an effort to make the tracer as easy as possible to configure, he’s using the Web Bluetooth capability of Google Chrome. Just open up the local web page in your browser, and it will handle talking to the hardware for you. Even if you’re not in the market for a contract tracer, we think this is a great example for how to handle end-user configuration on the ESP32.

We’ve already looked at contact tracer APIs from Google and Apple, dedicated COVID-19 hardware tokens, and even other open source attempts at decentralized proximity tracking. It’s a lot to process, and everyone seems to have their own idea on how it should be done. In the end, the most practical solution is probably to just stay at home as much as possible.

Porsche’s Printed Pistons Are Powerful And Precise

July 28, 2020 by 49 Comments

The 700-horsepower Porsche 911 GT2 RS is already pretty darn fast — over three times faster than the average regular-person car on the road today. For the sports car enthusiast, there’s likely no ceiling on the need for speed and performance. And so, Porsche was able to wrangle another thirty horsepower out of their limited-run supercar by printing a set of ultra-lightweight pistons.

Pistons being lasered into existence. Image via The Drive

These pistons are printed from high-purity aluminium alloy powder that was developed by German auto parts manufacturer Mahle. Porsche is having these produced by Mahle in partnership with industrial machine maker Trumpf using the laser metal fusion (LMF) process. It’s a lot like selective laser sintering (SLS), but with metal powder instead of plastic.

The machine dusts the print bed with a layer of powder, and then a laser melts the powder according to the CAD file, hardening it into shape. This process repeats one layer at a time, and supports are zapped together wherever necessary. When the print job is finished, the pistons are machined into their shiny final form and thoroughly tested, just like their cast metal cousins have been for decades. Continue reading “Porsche’s Printed Pistons Are Powerful And Precise” →

80 Years From Invention, China Is Struggling With Jet Engines

July 28, 2020 by 128 Comments

The jet engine has a long and storied history. Its development occurred spontaneously amongst several unrelated groups in the early 20th Century. Frank Whittle submitted a UK patent on a design in 1930, while Hans von Ohain begun exploring the field in Germany in 1935. Leading on from Ohain’s work, the first flight of a jet-powered aircraft was in August 27, 1939. By the end of World War II, a smattering of military jet aircraft had entered service, and the propeller was on the way out as far as high performance aviation is concerned.

With the invention of the jet engine so far in the past, one could be forgiven for thinking that the technology has long been mastered around the world. However, recent reports show that’s not the case. China is a great example, facing issues with the development of jet engines for their indigenous military aircraft.

Closely Guarded Secrets

China’s development of ballpoint pen tips was a national news story in 2017. Source: Xinhua

In the age of the Internet and open source, technology moves swiftly around the world. In the consumer space, companies are eager to sell their product to as many customers as possible, shipping their latest wares worldwide lest their competitors do so first. In the case of products more reliant on infrastructure, we see a slower roll out. Hydrogen-powered cars are only available in select regions, while services like media streaming can take time to solve legal issues around rights to exhibit material in different countries. In these cases, we often see a lag of 5-10 years at most, assuming the technology survives to maturity.

In most cases, if there’s a market for a technology, there’ll be someone standing in line to sell it. However, some can prove more tricky than others. The ballpoint pen is one example of a technology that most of us would consider quaint to the point of mediocrity. However, despite producing over 80% of the world’s ballpoint pens, China was unable to produce the entire pen domestically. Chinese manufactured ballpoint tips performed poorly, with scratchy writing as the result. This attracted the notice of government officials, which resulted in a push to improve the indigenous ballpoint technology. In 2017, they succeeded, producing high-quality ballpoint pens for the first time.

The secrets to creating just the right steel, and manipulating it into a smooth rolling ball just right for writing, were complex and manifold. The Japanese, German, and Swiss companies that supplied China with ballpoint tips made a healthy profit from the trade. Sharing the inside knowledge on how it’s done would only seek to destroy their own business. Thus, China had to go it alone, taking 5 years to solve the problem.

There was little drive for pen manufacturers to improve their product; the Chinese consumer was more focused on price than quality. Once the government made it a point of national pride, things shifted. For jet engines, however, it’s somewhat of a different story.

Continue reading “80 Years From Invention, China Is Struggling With Jet Engines” →

Busting GPS Exercise Data Out Of Its Garmin-controlled IoT Prison

July 28, 2020 by 21 Comments

If you take to the outdoors for your exercise, rather than walking the Sisyphusian stair machine, it’s nice to grab some GPS-packed electronics to quantify your workout. [Bunnie Huang] enjoys paddling the outrigger canoe through the Singapore Strait and recently figured out how to unpack and visualize GPS data from his own Garmin watch.

By now you’ve likely heard that Garmin’s systems were down due to a ransomware attack last Thursday, July 23rd. On the one hand, it’s a minor inconvenience to not be able to see your workout visualized because of the system outage. On the other hand, the services have a lot of your personal data: dates, locations, and biometrics like heart rate. [Bunnie] looked around to see if he could unpack the data stored on his Garmin watch without pledging his privacy to computers in the sky.

Obviously this isn’t [Bunnie’s] first rodeo, but in the end you don’t need to be a 1337 haxor to pull this one off. An Open Source program called GPSBabel lets you convert proprietary data formats from a hundred or so different GPS receivers into .GPX files that are then easy to work with. From there he whipped up less than 200 lines of Python to plot the GPS data on a map and display it as a webpage. The key libraries at work here are Folium which provides the pretty browsable map data, and Matplotlib to plot the data.

These IoT devices are by all accounts amazing, listening for satellite pings to show us how far and how fast we’ve gone on web-based interfaces that are sharable, searchable, and any number of other good things ending in “able”. But the flip side is that you may not be the only person seeing the data. Two years ago Strava exposed military locations because of an opt-out policy for public data sharing of exercise trackers. Now Garmin says they don’t have any indications that data was stolen in the ransomware attack, but it’s not a stretch to think there was a potential there for such a data breach. It’s nice to see there are Open Source options for those who want access to exercise analytics and visualizations without being required to first hand over the data.

RadioGlobe Takes The World Of Internet Radio For A Spin

July 27, 2020 by 26 Comments

There’s no denying that the reach and variety of internet radio is super cool. The problem is that none of the available interfaces really give the enormity of the thing the justice it deserves. We long for a more physical and satisfying interface for tuning in stations from around the globe, and [Jude] has made just the thing.

RadioGlobe lets the user tune in over 2000 stations from around the world by spinning a real globe. It works by using two absolute rotary encoders that each have a whopping 1024 positions available. One encoder is stuck into the South Pole, and it reads the lines of longitude as the user spins the globe.

The other encoder is on the left side of the globe, and reads whatever latitude is focused in the reticle. Both encoder are connected to a Raspberry Pi 4, though if you want to replicate this open-source project using the incredibly detailed instructions, he says a Raspberry Pi 3 B+ will work, too.

In the base there’s an LCD that shows the coordinates, the city, and the station ID. Other stations in the area are tune-able with the jog wheel on the base. There’s also an RGB LED that blinks red while the station is being tuned in, and turns green when it’s done. We totally dig the clean and minimalist look of this build — especially the surprise transparent bottom panel that lets you see all the guts.

There are three videos after the  break – a short demo that gives you the gist of how it works, a longer demonstration, and a nice explanation of absolute rotary encoders. Those are just the tip of the iceberg, because [Jude] kept a daily vlog of the build.

Maybe you just long for a web radio that dials in vintage appeal. This antique internet radio has a lot of features, but you wouldn’t know it from the outside.

Continue reading “RadioGlobe Takes The World Of Internet Radio For A Spin” →

3D Printing Latex Is Now Possible

July 27, 2020 by 14 Comments

For those getting started with 3D printers, thermoplastics such as ABS and PLA are the norm. For those looking to produce parts with some give, materials like Ninjaflex are most commonly chosen, using thermoplastic polyeurethane. Until recently, it hasn’t been possible to 3D print latex rubber. However, a team at Virginia Tech have managed the feat through the combination of advanced printer hardware and some serious chemistry.

Sample cubes printed with the new process. Note the clarity of the sample at the top right.

The work was primarily a collaboration between [Phil Scott] and [Viswanath Meenakshisundaram]. After initial experiments to formulate a custom liquid latex failed, [Scott] looked to modify a commercially available product to suit the project. Liquid latexes are difficult to work with, with even slight alterations to the formula leading the solution to become unstable. Through the use of a molecular scaffold, it became possible to modify the liquid latex to become photocurable, and thus 3D printable using UV exposure techniques.

The printer side of things took plenty of work, too. After creating a high-resolution UV printer, [Meenakshisundaram] had to contend with the liquid latex resin scattering light, causing parts to be misshapen. To solve this, a camera was added to the system, which visualises the exposure process and self-corrects the exposure patterns to account for the scattering.

It’s an incredibly advanced project that has produced latex rubber parts with advanced geometries and impressive mechanical properties. We suspect this technology could be developed quickly in the coming years to produce custom rubber parts with significant strength. In the meantime, replicating flexible parts is still possible with available filaments on the market.

[via phys.org]